Data Sheet
September 9, 2008
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
Test Configurations
TO OSCILLOSCOPE
L
TEST
12μH
V
IN
(+)
CURRENT PROBE
Design Considerations
Input Filtering
The power module should be connected to a low
ac-impedance source. Highly inductive source
impedance can affect the stability of the power module.
For the test configuration in Figure 13, a 33μF
electrolytic capacitor (ESR<0.1Ω at 100kHz), mounted
close to the power module helps ensure the stability of
the unit. Consult the factory for further application
guidelines.
BATTERY
C
S
220μF
33μF
E.S.R.<0.1Ω
@ 20°C 100kHz
V
IN
(-)
Safety Considerations
NOTE: Measure input reflected ripple current with a simulated
source inductance (L
TEST
) of 12μH. Capacitor C
S
offsets
possible battery impedance. Measure current as shown
above.
Figure 13. Input Reflected Ripple Current Test
Setup.
COPPER STRIP
V
O
(+)
SCOPE
V
O
(–)
0.1uF
RESISTIVE
LOAD
10uF
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 14. Output Ripple and Noise Test Setup.
R
distribution
R
contact
V
IN
(+)
V
OUT
(+)
R
contact
R
distribution
V
IN
V
O
R
LOAD
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standard,
i.e., UL 60950-1-3, CSA C22.2 No. 60950-00, and VDE
0805:2001-12 (IEC60950-1).
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75Vdc), for the module’s output to be considered as
meeting the requirements for safety extra-low voltage
(SELV), all of the following must be true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages,
including the ac mains.
One V
IN
pin and one V
OUT
pin are to be grounded,
or both the input and output pins are to be kept
floating.
The input pins of the module are not operator
accessible.
Another SELV reliability test is conducted on the
whole system (combination of supply source and
subject module), as required by the safety
agencies, to verify that under a single fault,
hazardous voltages do not appear at the module’s
output.
Note:
Do not ground either of the input pins of the
module without grounding one of the output
pins. This may allow a non-SELV voltage to
appear between the output pins and ground.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
All flammable materials used in the manufacturing of
these modules are rated 94V-0, or tested to the
UL60950 A.2 for reduced thickness.
For input voltages exceeding –60 Vdc but less than or
equal to –75 Vdc, these converters have been
evaluated to the applicable requirements of BASIC
INSULATION between secondary DC MAINS
DISTRIBUTION input (classified as TNV-2 in Europe)
and unearthed SELV outputs (-B option only).
The input to these units is to be provided with a
maximum 5 A time-delay fuse in the ungrounded lead.
R
distribution
R
contact
V
IN
(-)
V
OUT
(-)
R
contact
R
distribution
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 15. Output Voltage and Efficiency Test
Setup.
V
O
. I
O
Efficiency
η
=
V
IN
. I
IN
x
100 %
LINEAGE
POWER
7
LINEAGEPOWER [ LINEAGE POWER CORPORATION ]
