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产品型号213849-1的Datasheet PDF文件预览

RoHS  
Ready  
AMP Circular Connectors  
for Commercial Signal &  
Power Applications  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Introduction  
Product Facts  
I Lightweight, all-plastic and  
metal-shell connectors  
I Certified by  
MIL-C-5015 Style Circular  
Plastic Connectors (CPC)  
Product Facts  
Miniature CPC  
Canadian Standards  
Association,  
R
Connectors  
Product Facts  
File No. LR 7189  
I CPC connectors are UL  
94V-0 rated and made of  
stabilized, heat resistant, self-  
extinguishing thermoplastic  
material  
I Intermateable with Metal-Shell  
sizes 20-14 and  
18-10, MIL-C-5015 Style  
connectors  
I Compact, high contact density,  
environmentally sealed  
connectors  
I Produced under a Quality  
Management System certified  
to ISO 9001  
O
I
A copy of the  
certificate is available  
upon request.  
I Uses existing Mini-Universal  
MATE-N-LOK stamped and  
formed pin and socket contacts  
1
S
0
I
0
9
I High impact resistant  
plastic housing made of  
UL 94V-0 rated material  
I Metal-shell CPC connector  
housings made of UL 94V-0 rated  
thermoplastic  
I Certain products meet  
VDE Standard 062  
I Two shell sizes—available  
in 1 to 4 and 5 to 9 position  
configurations  
I Lightweight  
I Operating temperature range:  
-40°C to +105°C  
I Lower cost than standard MIL-C-  
5015 connectors  
Six connector series for  
Need more information?  
different interconnection  
requirements:  
I Available in panel or chassis  
mount and free-hanging  
configurations  
I Industry accepted Type III+ pin  
and socket contacts, available  
on reels in strip form for high  
volume, low cost, automatic  
machine terminations, or in  
loose piece form for low  
Call Technical Support.  
I Series 1—Standard density,  
signal and low-current  
applications using durable  
Multimate contacts (.062 [1.57]  
pin diameter)  
They are staffed with specialists  
well versed in Tyco Electronics  
products. They can provide:  
I Quick connect/disconnect  
capability with thread assist,  
positive detent coupling  
I
I
I
I
I
Technical Support  
Catalogs  
Technical Documents  
Product Samples  
Authorized Tyco Electronics  
Distributor Locations  
volume, prototype or  
maintenance and repair  
I Built-in pin and socket  
protection  
I Series 2—High density  
applications using Size  
20 DM and 20 DF contacts (.040  
[1.02] pin diameter)  
I Improved alignment (U.S.  
Standard MIL-C-5015  
Connectors) prevents mismating  
with other housing insert  
arrangements  
I Polarized for proper mating of  
connector halves  
I Series 3—Low density, power  
applications with Type XII  
contacts capable of carrying up to  
35 amperes of current  
I Special connector configurations  
offer special solder and posted  
contacts, special receptacles  
with or without threaded inserts  
©1973, 1975, 1976, 1978, 1981, 1983, 1985,  
1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,  
2001, 2002, 2004, 2006 and 2007 by Tyco  
Electronics Corporation. All Rights Reserved.  
I Recognized under the  
Component Program of  
Underwriters  
I Series 4—Combination of  
standard and power density  
application with Type III+ and  
Type XII contacts  
I Full complement of optional  
accessories  
AMP, AMPOMATOR, AMP-O-LECTRIC,  
AMP-O-MATIC, AMP-TAPETRONIC,  
CERTI-CRIMP, COAXICON, MATE-N-LOK,  
POWERBAND, PRO-CRIMPER and TYCO are  
trademarks.  
R
Laboratories Inc.,  
File No. E28476  
I Recognized under the  
Component Program of  
Underwriters  
I Certified by  
I Series 5—Power density  
application with Size 8 screw  
machined and precision formed  
contacts  
Canadian Standards  
Association,  
File No. LR 7189  
Komax and TopWin are trademarks of  
Komax AG.  
Laboratories Inc.  
for 250 VAC, rms  
R
R
TETRASEALS is a trademark of  
Parker Hannifin Corporation.  
or 250 VDC, Service;  
Series 1 and Series 3 (600 V);  
Series 4 (600 V) and  
Series 2, Series 6 (250 V)  
File No. E28476  
AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex  
are trademarks of Flexa GmbH & Co.  
I Series 6—Combination of  
standard and power density  
application with Type III+ and  
Size 8 contacts  
Other products, logos, and Company names  
mentioned herein may be trademarks of their  
respective owners.  
‡Select connectors are recognized  
for 600 volts service.  
certain electrical and electronic  
products sold into the EU as of  
1 July 2006.  
I Downloadable Technical Data  
Restriction on the use of  
Hazardous Substances (RoHS)  
Getting the Information  
You Need  
I Customer Information  
Presentation  
At Tyco Electronics, we’re  
ready to support your RoHS  
requirements. We’ve assessed  
more than 1.5 million end  
items/components for RoHS  
compliance, and issued new  
part numbers where any  
change was required to  
eliminate the restricted  
materials.  
Our comprehensive on-line  
RoHS Customer Support Center  
provides a forum to answer  
your questions and support  
your RoHS needs. A RoHS FAQ  
(Frequently Asked Questions) is  
available with links to more  
detailed information. You can  
also submit RoHS questions  
and receive a response within  
24 hours during a normal work  
week. The Support Center also  
provides:  
Note - For purposes of this  
Catalog, included within the  
definition of RoHS Compliant  
are products that are clearly  
“Out of Scope” of the RoHS  
Directive such as hand tools  
and other non-electrical  
I More detailed information  
regarding the definitions used  
above  
So whatever your questions  
when it comes to RoHS, we’ve  
got the answers at  
www.tycoelectronics.com/leadfree  
accessories. Information  
regarding RoHS compliance is  
provided based on reasonable  
inquiry of our suppliers and  
represents our current actual  
knowledge based on the  
information provided by our  
suppliers. This information is  
subject to change. For latest  
compliance status, refer to our  
website referenced at right.  
Part numbers in this catalog are  
RoHS Compliant, unless  
marked otherwise. These  
products comply with European  
Union Directive 2002/95/EC as  
amended 1 January 2006 that  
restricts the use of lead,  
mercury, cadmium, hexavalent  
chromium, PBB, and PBDE in  
I Cross-Reference from Non-  
compliant to Compliant  
Products  
I Ability to browse RoHS  
Compliant Products in our  
on-line catalog  
2
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
specified. Values in brackets  
are metric equivalents.  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Table of Contents  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5  
Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
CPC, Series 1  
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11  
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13  
Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16  
Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20  
Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21  
Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23  
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24  
Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25  
CPC, Series 2  
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26  
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27  
Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28  
Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29  
Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30  
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31  
Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32  
CPC, Series 3  
Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33  
Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35  
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35  
Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36  
CPC, Series 4  
Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37  
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38  
CPC Connector Accessories  
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39  
Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40  
Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41  
Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42  
Sealed CPC Connectors  
One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45  
Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46  
.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47  
Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48  
Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49  
Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50  
Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51  
CPC Connector Sealing Accessories  
Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52  
Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53  
Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54  
MIL-C-5015 Style Circular Plastic Connectors  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55  
Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56  
Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57  
Metal-Shell Circular Plastic Connectors  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58  
Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59  
Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60  
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61  
Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62  
Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63  
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64  
Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65  
Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66  
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67  
Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68  
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69  
Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70  
Metal-Shell CPC Connector Accessories  
Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71  
Miniature CPC Connectors  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72  
Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75  
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75  
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79  
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80  
Part Number Index  
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82  
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83  
Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83  
Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84  
3
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Connector Series and Types  
Series 1—Size 16 Contacts  
1
3
Series 1 connectors permit  
subminiature coaxial  
Type III solder contacts  
the use of multiple combina- contacts, interchangeable in and posted contacts for pc  
4
7
tions of signal and coaxial  
circuits in the same housing  
by accepting durable  
Multimate contacts. These  
pin and socket contacts  
include Type III+ and  
the same Multimate contact  
cavity. Type III+ contacts  
(.062 [1.57] pin diameter)  
are capable of carrying a  
maximum of 13 amperes  
when crimped in wire.  
board applications are also  
available. Many connector  
arrangements offer both  
standard and reverse sex  
contact loading—from 4  
thru 37 positions.  
6
11  
12  
14  
Series 2—Size 20 Contacts  
3
1
Series 2 connectors accept  
Size 20 DF (precision  
for wrap-type and pc board  
applications. Maximum  
current carrying capability  
is 7.5 amperes. Many  
connector arrangements  
offer both standard and  
reverse sex contact  
loading—from 8 thru 63  
positions.  
4
8
9
14  
formed) and Size 20 DM  
(screw-machined) pin and  
socket contacts with a .040  
[1.02] pin diameter, Size 20  
DF contacts are available in  
crimp and solder versions,  
as well as a posted version  
20  
15  
25  
21  
28  
26  
Series 3—Power Contacts  
2
10 AWG [1.4 to 5 mm ].  
Two connector sizes are  
available in both standard  
and reverse sex connector  
arrangements 3 and 7  
positions.  
Series 3 connectors accept  
Type XII power contacts  
which can carry up to 25  
amps per contact. These  
contacts will accommodate  
a wire size range of 16 to  
1
2
3
5
6
7
Series 4—Combination  
Size 16 and Power Contacts  
1
2
3
Series 4 connectors accept  
Size 16 Multimate and  
Type XII power contacts,  
combining the signal and  
coaxial circuit capabilities of  
Series 1 connectors with the  
power circuit capabilities of  
Series 3 connectors.  
Available in two connector  
sizes offering power mixing  
combinations totaling 16  
and 22 positions.  
4
5
7
10  
6
8
11  
13  
14  
16  
15  
4
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Connector Series and Types (Continued)  
Series 5—Power Contacts  
.125 POWERBAND  
2
1
Series 5 connectors combine  
the revolutionary  
performance of the best Mil  
Rated at 600 VAC or VDC,  
Spec Size 8 screw-machined 45 amperes maximum in  
performance of the new  
AMP POWERBAND  
Contact, high current  
contact in configurations  
similar to the Series 3  
connectors. AMP  
contacts with the economy  
and productivity of strip-fed,  
precision formed contacts.  
a single contact, the  
connectors are available in  
free-hanging and panel-  
mount applications—one  
connector configuration  
containing three .125  
POWERBAND contacts.  
3
Series 5 connectors are  
environmentally sealable to  
meet IEC IP 65 and IP 67  
specifications.  
POWERBAND contacts  
offer the electrical  
Series 6—Combination,  
Size 16 and .125  
2
9
3
1
POWERBAND Contacts  
This combination of power  
and signal contacts is  
offered in one connector  
configuration containing  
two .125 POWERBAND  
contacts and eight  
Series 6 combines the high  
current and environmental  
sealing capability of  
Series 5, POWERBAND  
contacts, and the reliability  
of signal carrying, low  
10  
8
Type III+ signal pin and  
socket contacts.  
current Type III+ contacts.  
MIL-C-5015 Style—Size 16  
Contacts  
This new addition to the AMP  
and lower cost than existing  
economies of crimp  
Circular Plastic Connector Line metal-shell connectors. In  
Type III+ pin and socket  
contacts in reel-mounted,  
strip-form for high volume  
automatic machine  
is specifically designed to be  
intermateable with Metal-  
Shell size 20-14 and 18-10,  
MIL-C-5015 Style connector  
systems. The high impact  
resistant plastic housing offers  
the advantages of light weight  
addition the connector design  
prevents mismating when  
used with other insert  
arrangements. As part of  
the AMP Multimate family of  
connectors, the MIL-C-5015  
style connector offers the  
termination, as well as in loose  
piece-form for low volume,  
prototype or maintenance and  
repair.  
Metal-Shell, Circular  
Plastic Connectors  
Metal-Shell CPC connectors  
consist of a black  
thermoplastic insert in a  
nickel-plated, zinc alloy  
shell. These connectors  
are currently available in  
shell sizes 14, 22 and 28,  
and in two basic  
configurations consisting  
of plugs and square  
flange receptacles.  
Miniature CPC Connectors  
Two shell sizes (8 or 11) are  
available, accommodating  
from 1 to 4 and 5 to 9  
positions.  
Featuring high contact  
density and IP67 sealing,  
these durable connectors  
are well suited for many  
wire-to-wire, wire-to-board,  
and wire-to-panel  
These compact connectors  
accept existing Mini-  
Universal MATE-N-LOK pin  
and socket contacts,  
30-18 AWG [.05-.8 mm2].  
applications.  
5
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Performance Characteristics — CPC and Metal-Shell CPC Connectors  
More information on the  
performance of AMP CPC  
and metal-shell CPC  
connectors is available by  
requesting the following  
AMP Product Specifications:  
Test Description  
Procedure  
Requirements  
Maintenance  
Aging  
Contacts removed and  
reinserted 10 times using  
applicable tools  
No damage to contacts  
or housings. Contact  
retention maintained  
Contact Retention  
Axial load applied to  
contact to displace to the  
rear of the connector  
Contacts remain in  
place when subjected to  
a minimum 10 lb. load*  
108-10024––  
CPC Connectors  
108-10037––  
Type XII Contacts  
108-10020––  
Dielectric Withstanding  
Voltage (MIL-STD-1344,  
Method 3001)  
Connectors subjected to  
1500 volts rms at sea  
level  
No breakdown or  
flashover  
Size 20 DM and 20 DF  
Contacts  
Thermal Shock  
Connectors subjected to  
five cycles of temperature  
change (-55°C and +125°C)  
No damage  
108-10040––  
Metal-Shell CPC  
Connectors  
Vibration  
Connectors vibrated  
(wired and mated).  
Contacts wired in series  
with 100 milliamperes  
flowing during the test  
No damage or loosening of  
parts. No interruption  
of electrical continuity  
longer than 10 microseconds  
108-10042––  
(MIL-STD-202,  
Method 204,  
Test Condition B)  
Type III+ Contacts  
108-1579––  
Sealed CPC Connectors  
with Removeable Contacts  
Physical Shock  
(MIL-STD-202,  
Method 213A,  
Test Condition A)  
Connectors shocked  
50 G (wired and mated).  
Contacts wired in series  
with 100 milliamperes  
flowing during the test  
No damage or loosening  
of parts. No interruption of  
electrical continuity longer  
than 10 microseconds  
Durability  
Connectors mated and  
unmated 25 times with tin  
plated contacts and 500  
times with gold plated  
contacts  
No wear through  
damage to plating  
Corrosion (Salt Spray)  
(MIL-STD-202, Method 101,  
Test Condition B)  
Mated connectors  
subjected to 5% salt  
spray for 48 hours  
No damage  
Protection Against  
Solids  
a. Test wire is pushed  
into mated connectors  
b. Mated connectors  
subjected to circulating  
talcum powder  
a. Must not touch live parts  
b. No dust deposits  
observed on mating  
surfaces  
Protection Against  
Water  
Water is projected through  
jets against mated  
No water deposits shall  
be observed on mating  
connector from any direction surfaces of contacts  
and then temporarily  
immersed in water  
or housings  
Temperature Life  
Mated connectors  
subjected to a temperature  
of +125°C for 200 hours  
No damage  
Insulation Resistance  
(MIL-STD-1344,  
Method 3003)  
Measurement made  
between adjacent contacts  
with connector mated  
5000 megohms  
minimum ambient  
temperature  
Humidity  
(MIL-STD-202, Method 103,  
Test Condition B)  
Mated connectors  
subjected to 10 days  
moisture test  
Minimum insulation  
resistance of  
100 megohms  
*For size 16 contacts. Size 8 contacts 25 lb. load, min.  
6
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Levels of Protection for Electric Operating Material  
According to IEC 60529 and IEC 60947, Appendix C  
Internal Protection (IP)  
Definition:  
I Per IEC 60947, Appendix C—  
Pertains to low voltage switchgear and  
control gear.  
I Per IEC 60529—Pertains to degrees  
of protection provided by enclosures  
(IP code).  
Environmentally Protected  
Circular Plastic Connectors,  
for Mated CPC Connectors  
Utilizing Peripheral Seals  
and either Wire Entry Seals  
(for Discrete Wire  
Applications) or Heat  
Shrink Boots (for Jacketed  
Cable Applications).  
Sample Designation:  
(Where x is a numeral value), i.e. IP 65  
Available are Various  
Sizes, Series 1, 5 and 6.  
IP Codes  
X
1
X
IP  
2
Degree of Protection  
Index Letter  
Degree of Protection  
against ingress of water  
against ingress of solid  
foreign objects  
Degree of  
Protection, X  
Protection against ingress of  
Degree of  
Protection, X  
Protection against  
ingress of water  
solid foreign objects  
1
2
0
No Protection  
No Protection  
Protection against objects  
>50mm diameter—  
including inadvertently  
touched by hands  
Vertical Dripping—  
Protection against vertical  
drops of water  
1
1
Dripping <15°—  
Protection against objects  
>12.5mm—including fingers  
Protection against dripping  
water when the enclosure is  
tilted 15° from vertical  
2
2
Protection against objects  
>2.5mm diameter including tools  
Spraying at an angle up  
to 60° from vertical  
3
4
3
4
Protection against objects  
>1.0mm diameter—  
including grains  
Splashing—Protection  
against water splashed  
from any direction  
Jetting—Protection against  
water stream out of a nozzle,  
from any direction  
Protection against ingress  
of solid foreign bodies  
5
5
6
Powerful Jetting—Protection  
against temporary flooding due  
to powerful jet streams out of  
a nozzle from any direction  
Protection against ingress of dust  
6
7
Temporary immersion—Protection  
against temporary immersion  
7
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Current Carrying Capabilities  
The total current capacity of  
each contact in a given  
CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size  
75  
60  
45  
30  
15  
Type XII Upgrade  
connector is dependent upon  
the heat rise resulting from the  
combination of electrical loads  
of the contacts in the connector  
arrangement and the maximum  
ambient temperature in which  
the connector will be operating.  
Caution must be taken so that  
this combination of conditions  
does not cause the internal  
temperature of the connector to  
exceed the maximum operating  
temperature of the housing  
material. Several variables  
which must be considered  
when determining this  
Size 8 Upgrade  
60  
56  
.125 POWERBAND Contact  
50  
45  
Size 8  
35  
Type XII  
+
Type I, Type II/III  
Upgrade  
23  
+
Type III , Type II,  
+
Type III Posted  
13  
11.85  
Size 20 Upgrade  
20 DF  
7.5  
maximum current capability for  
your application are:  
0
I Wire SizeLarger wire will  
carry more current since it  
has less internal resistance  
to current flow and generates  
less heat. The wire also  
conducts heat away from the  
connector.  
I Connector SizeIn general,  
with more circuits in a  
connector, less current per  
contact can be carried.  
I Current Load Distribution—  
Spreading those lines with  
greater current loads through-  
out the connector, particularly  
around the outer perimeter,  
will enhance heat dissipation.  
I Ambient TemperatureWith  
higher ambient temperatures,  
less current can be carried.  
design-life (EODL) conditions.  
Practical current-carrying capac-  
ity is not an absolute, but an  
loading density. A connector  
containing 50% current-carrying  
contacts will permit higher  
currents (per contact) than a  
connector will at 75% loading.  
The loading percentage assumes  
an even distribution of contacts  
within the housing. If all 10  
contacts are grouped together in  
one section of a 20-position  
connector, the loading density  
may approach 100%.  
Current Rating Verification  
Can a contact rated at 10 amps  
carry 10 amps?  
Maybe yes, but probably not.  
The reason lies in the test  
Temperature  
One other factor influencing  
current levels is the maximum  
operating temperature, for  
example, 105°C. If the appli-  
cation has a high ambient  
temperature (over 75°C) the  
contact’s T-rise is limited by  
the maximum operating  
temperature. For example, an  
application temperature of  
90°C limits the contact T-rise  
to 15°C. Since current  
application-dependent condition.  
New Method Simplifies Ratings  
conditions used to rate the  
contact. If these conditions do  
not adequately reflect the appli-  
cation conditions, the actual  
allowable current levels may be  
lower than specified levels. For  
example, many manufacturers,  
including Tyco Electronics, test  
a single contact in air. This  
gives an accurate measure of  
the basic current-carrying  
capacity of the contact. Use the  
contact alone in air and it can  
certainly carry 10 ampere. Use  
it in a multi-position connector  
surrounded by other current-  
carrying contacts or in high  
ambient temperatures, and the  
contact should carry less  
To help the designer set the  
appropriate current level, Tyco  
Electronics has developed a  
method of specifying current-  
carrying capacity. This method  
takes into account the various  
application factors that influ-  
ence current rating.  
The Importance of EODL  
2
produces heat (the I R law), the  
current must be lowered to  
limit the T-rise.  
As stated, T-rise in a contact  
depends on both resistance and  
current. As it ages, a contact’s  
resistance will increase. The  
contact designer will specify a  
maximum resistance for the  
contact, this level is the end-of-  
design-life resistance. Before  
the contact is tested for current,  
Tyco Electronics subjects it to a  
sequence of tests that exercises  
the major failure mechanisms  
and thereby simulates EODL  
conditions. Conditioning  
includes mating cycling, indus-  
trial mixed-flowing gases,  
humidity and temperature  
cycling, and vibration to  
sequentially introduce wear,  
corrosion, stress relaxation,  
and mechanical disturbance.  
The method can be summarized  
as follows:  
I The contact is aged to EODL  
conditions by durability  
cycling, thermal cycling, and  
environmental exposure.  
A contact’s T-rise depends not  
2
only on its I R Joule heating, but  
also on its ability to dissipate  
the heat. Consider a contact in  
a multi-contact housing. Joule  
heating in multiple contacts will  
raise the local ambient temper-  
ature. Since the contact will not  
be able to dissipate its own  
heat as well by convection, the  
maximum T-rise will be realized  
at a lower current level. Conse-  
quently, the allowable current  
level must be lower to maintain  
an acceptable T-rise.  
I The contact’s resistance  
stability is verified.  
I The current necessary to  
produce the specified tempera-  
ture rise is measured. This  
T-rise is usually 30°C.  
current.  
Similarly, as the contact ages  
and stress relaxation, environ-  
mental cycling, and other  
degradation factors take their  
toll, the contact’s current-  
carrying capacity decreases.  
A prudent design must set  
current levels for such end-of-  
I A rating factor is determined  
to allow derating of multiple  
contacts in the same housing  
and for different conductor  
sizes.  
For a given connector, the  
current level will be set by the  
8
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
specified. Values in brackets  
are metric equivalents.  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Presentation — An Example*  
Current Rating  
of connectors and their accept-  
able contacts. Once you have  
selected the wire size, current-  
carrying capacity need,  
number of positions required,  
and the type of contacts  
The presentation of current-  
carrying capacity in AMP  
product specifications includes  
two parts:  
Figure 1  
15  
Single Contact  
18 AWG  
I First, a base curve showing  
current levels versus T-rise for  
a single circuit and the largest  
wire size (See figure 1). This  
represents the maximum  
current capacity of the  
contact. The curve is usually  
flat up to 75°C ambient and  
then drops off. Up to 75°C, the  
30°C T-rise limits the amount  
of current, and above 75°C  
the current must be reduced  
to keep the combination of  
ambient temperature and  
T-rise from exceeding the  
maximum operating tempera-  
ture of 105°C.  
needed in your choice of  
connector, refer to this matrix  
for a quick look at exactly what  
is acceptable in a given  
10  
5
connector type.  
*Note: Data is not typical of a  
specific CPC connector configu-  
ration. For specific current  
rating information based on %  
connector loading, contact  
Tyco Electronics.  
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Ambient Temperature (°C)  
Graph shows the relationship between base current, ambient  
temperature, and contact T-rise.  
To demonstrate the method of  
specifying current, consider the  
following application conditions;  
an ambient temperature of 65°C,  
a 50% loading of contacts in  
the housing, and 20 AWG  
I Next are rating factors, a  
table of multipliers to account  
for connector loading and for  
smaller wire sizes (See figure 2).  
The designer first determines  
the base current for the  
ambient conditions of the  
application; then multiplies  
this base current by the rating  
factors to find the current  
level for the application’s  
loading factor and wire size.  
AWG  
2
[0.6mm ] wire.  
18  
1
20  
.83  
.80  
.68  
.53  
.45  
22  
.69  
.66  
.57  
.45  
.38  
24  
.59  
.57  
.48  
.38  
.32  
26  
.50  
.49  
.42  
.33  
.28  
I From Figure 1, the base  
current rating is 14 ampere  
2
with 18 AWG [0.8mm ] wire.  
Single  
30%  
I Figure 2, the rating factor for  
50% loading and 20 AWG  
2
[0.6mm ] wire is 0.68.  
.97  
.83  
.65  
.55  
I The specific rating for this  
application is the product of  
the base rating and the rating  
factor:  
Practical Values  
50%  
The current-rating method  
gives designers practical  
values applicable to their appli-  
cations. While the specified  
current levels for a contact may  
be lower than for other testing  
methods, they are more practi-  
cal and simplify the system  
design process.  
“Spec-manship” is replaced  
by a realistic assessment of the  
current-carrying capacity of a  
contact under varying condi-  
tions of temperature, connector  
loading, and wire size.  
14 x 0.68 = 9.5 ampere  
I Each of the contacts can  
carry 9.5 ampere.  
70%  
I
However, if the ambient temper-  
ature is 80°C the allowable  
T-rise becomes 25°C. The base  
current must be lowered to  
12.8 ampere so that the 105°C  
maximum operating tempera-  
ture is not exceeded. The  
100%  
Figure 2  
current rating then becomes:  
12.8 x 0.68 = 8.7 ampere.  
Rating factors allow the base current to be adjusted for various  
connector loading and wire sizes.  
Specific current-carrying data  
based on EOL and % loading is  
available from Tyco Electronics.  
Please contact your local  
Tyco Electronics Sales Engineer  
or call Tyco Electronics.  
Contact Selector Chart  
Connector  
20 DF  
Posted  
Sub-Mini POWERBAND  
Type I  
Type II  
Type III+  
Type XII  
Type  
Type III+  
Coax  
Contacts  
CPC Series 1  
CPC Series 2  
CPC Series 3  
CPC Series 4  
CPC Series 5  
CPC Series 6  
CPC 5015  
Connector/Contact Acceptability  
As previously stated, choosing  
the correct connector/contact  
combination is fundamental  
to the successful function of  
all connectors. The Selector  
Chart shown at right, is  
CMC Series 1  
CMC Series 2  
CMC Series 3  
CMC Series 4  
designed to simplify your choice  
9
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Size 1  
.ꢀ25  
*G [  
Square Flange Receptacle  
0.64]  
CPC Connectors, Series 1  
for Cable or Panel Mount  
(Accepts Type III+, High-  
Current Power, Type II and  
Subminiature Coax  
.ꢀ1ꢀ  
0.25]  
*J Dia.  
*F [  
*Panel Thk.  
.125  
[3.18]  
Max.  
Contacts)  
.ꢀ1ꢀ  
0.25]  
.ꢀ1ꢀ  
0.25]  
*F [  
*E  
Max.  
*D [  
+.ꢀꢀ7  
–.ꢀꢀꢀ  
[+0.18]  
*H  
Dia.  
*Thread Size  
(See chart)  
*A  
Max.  
Panel Cutout  
.ꢀ15  
0.38]  
*B [  
.ꢀ1ꢀ  
0.25]  
*C [  
Free-Hanging Receptacle  
*A  
Max.  
Listed part numbers are for  
connectors only; contacts  
must be ordered separately.  
.ꢀ15  
0.38]  
*B [  
.ꢀ1ꢀ  
0.25]  
*C [  
Material  
Housing—Thermoplastic, 94V-0 rated,  
black  
.ꢀ1ꢀ  
0.25]  
*E Max.  
*L Max.  
*D [  
*Note:  
See page 25 for callout dimensions  
*Thread Size  
(See chart)  
*K  
Max.  
Related Product Data  
Contacts—Pages 17-23  
Plug  
*M Max.  
Contact Arrangement—Page 24  
Component Dimensions—Page 25*  
Accessories—Pages 38-42, 52-54  
Performance Characteristics—  
Page 6  
*N Max.  
Application Tooling—Pages 76-79  
Technical Documents—Page 80  
*Thread Size  
(See chart)  
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)  
Square Flange Receptacle  
Arrangement  
Replacement Coupling Rings  
Keying  
Free-Hanging  
Receptacle  
Plug  
With Threaded  
With Mounting  
Shell  
Size Positions  
No. of  
Shell Size  
Part No.  
213811-1  
213813-1  
213810-1  
213812-1  
Inserts1  
Holes  
11  
13  
17  
23  
11-4  
13-9  
A
A
A
B
A
B
A
B
208130-1  
208131-1  
206036-8  
211839-1  
206061-1  
206705-1  
206036-1  
213862-1  
206838-1  
213866-1  
206151-1  
213860-1  
206153-1  
206705-2  
206036-3  
206838-2  
206060-1  
206708-1  
206037-1  
213849-1  
206837-1  
213851-1  
206150-1  
213848-1  
17-16  
23-24  
23-37  
787610-1  
206151-2  
Keying  
Molded-in keying in two configurations:  
1Four 4-40 threaded inserts per receptacle.  
A—Standard Configuration: 5 Keys  
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)  
Square Flange Receptacle  
With Threaded With Mounting  
Inserts1  
Holes  
Arrangement  
Keying  
Free-Hanging  
Receptacle  
Plug  
Shell  
No. of  
Size Positions  
B—Optional Configuration: 4 Keys to  
prevent mismating of standard and  
reverse sex.  
11-4  
A
A
B
A
B
211102-1  
211103-1  
206430-1  
206043-1  
796437-2  
206306-1  
213864-1  
206430-2  
206043-3  
206306-2  
206429-1  
206044-1  
796449-1  
206305-1  
213850-1  
17-14  
23-37  
206306-5  
1Four 4-40 threaded inserts per receptacle.  
Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.  
10  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1, VDE Tested  
.ꢀ25  
Square Flange Receptacle  
CPC Connectors, Series 1,  
for Cable or Panel Mount  
(Accepts Type III+, High-  
Current Power, Type II and  
Subminiature Coax  
*G [  
0.64]  
.ꢀ1ꢀ  
0.25]  
*J Dia.  
*F [  
*Panel Thk.  
.125  
Max.  
[3.18]  
Contacts)  
.ꢀ1ꢀ  
.ꢀ1ꢀ  
0.25]  
*F [  
0.25]  
*D [  
*E Max.  
+.ꢀꢀ7  
–.ꢀꢀꢀ  
[+0.18]  
*H  
Dia.  
*A  
Max.  
*Thread Size  
(See chart)  
Panel Cutout  
.ꢀ15  
0.38]  
*B [  
.ꢀ1ꢀ  
0.25]  
*C [  
Free-Hanging Receptacle  
I
Designed to meet  
requirements of VDE as  
shown in DIN  
*A  
Max.  
.ꢀ15  
0.38]  
*B [  
Specification 57627  
.ꢀ1ꢀ  
0.25]  
*C [  
I
Recognized under the  
Component Program of  
Underwriters  
.ꢀ1ꢀ  
0.25]  
*E Max.  
*D [  
*L Max.  
Laboratories Inc.  
for 600 VAC and  
*Note:  
See page 25 for callout dimensions  
600 VDC service,  
R
*Thread Size  
(See chart)  
*K  
Max.  
File No. E28476  
I
Certified by Canadian  
Standards  
R
Plug  
Association,  
*M Max.  
File No. LR 7189  
Listed part numbers are for  
connectors only; contacts  
must be ordered separately.  
*N Max.  
Material  
Housing—Thermoplastic, 94V-0 rated,  
black  
*Thread Size  
(See chart)  
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)  
Square Flange Receptacle  
Arrangement  
Related Product Data  
Contacts—Pages 17-23  
Contact Arrangement—Page 24  
Component Dimensions—Page 25*  
Accessories—Pages 38-42, 52-54  
Shell  
No. of  
Keying  
With Threaded  
With Mounting  
Plug  
Size Positions  
Inserts1  
211401-4  
211767-2  
211771-2  
Holes  
13-7  
17-9  
A
A
A
B
211401-1  
211767-1  
211771-1  
213870-1  
211399-1  
211766-1  
211770-2  
213853-1  
23-19  
Performance Characteristics—  
Page 6  
1Four 4-40 threaded inserts per receptacle.  
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)  
Arrangement Square Flange Receptacle  
Application Tooling—Pages 76-79  
Technical Documents—Page 80  
Free-Hanging  
Receptacle  
Shell  
Size Positions  
No. of  
Keying  
With Threaded  
With Mounting  
Plug  
Inserts1  
Holes  
Replacement Coupling Rings  
13-7  
A
A
B
A
B
211398-4  
211398-1  
211769-1  
796439-2  
211773-1  
213868-1  
211398-2  
211769-3  
211400-1  
211768-1  
796450-1  
211772-1  
213852-1  
Shell Size  
Part No.  
213813-1  
213810-1  
213812-1  
17-9  
13  
17  
23  
23-19  
1Four 4-40 threaded inserts per receptacle.  
Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.  
Keying  
A—Standard Configuration: 5 Keys  
B—Optional Configuration: 4 Keys  
11  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1  
.ꢀ15  
1.435  
[36.45  
Square Flange  
0.38  
]
.ꢀ94  
[2.39]  
Receptacles, Printed  
Circuit Board Mount  
with .025 [0.64] sq. solder tails  
.ꢀ1ꢀ  
1.125  
[28.58  
.ꢀ15  
.42ꢀ  
[10.67  
0.25  
]
0.38  
]
Typ.  
B
.15ꢀ  
[3.81]  
Dia.  
4 Holes  
.ꢀ1ꢀ  
1.ꢀ5ꢀ  
.ꢀ1ꢀ  
1.125  
[28.58  
0.25  
[26.67  
Dia.  
]
.ꢀ15  
0.25  
1.435  
[36.45  
]
0.38  
]
Typ.  
A
.125  
[3.18]  
Max.  
Panel Thk.  
Standard Sex (Posted Pin Contacts)  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
Receptacle Assemblies  
Contact  
Finish  
Code  
Dimensions  
Arrangement  
No.  
Keying  
Style  
Peripheral  
Seal  
Mounting  
Holes  
4-4ꢀ Threaded  
Inserts  
A
B
Contacts—  
.119  
.816  
11-4  
13-7  
207825-9  
1-796433-1  
A
A
A
A
N
N
N
N
N
N
N
N
N
N
N
N
N
A
A
A
A
A
A—Duplex plated gold flash on entire  
contact with .000030 [0.00076] min.  
gold on contact engagement area, tin on  
the termination area  
3.02  
20.73  
.22ꢀ  
5.59  
.816  
20.73  
.22ꢀ  
5.59  
.816  
20.73  
208223-9  
C—Plated tin on the entire contact, tin  
on the termination area  
13-9  
17-16  
23-19  
.22ꢀ  
5.59  
.22ꢀ  
5.59  
.816  
20.73  
.816  
20.73  
1-208223-0  
1-207303-4  
A
C
Related Product Data  
Contact Arrangement—Page 24  
Performance Characteristics—  
Page 6  
1-207303-5  
1-207303-3  
213855-4  
A
B
.22ꢀ  
5.59  
.816  
20.73  
A
A
A
C
A
A
A
A
A
213855-3  
.429  
10.90  
.679  
17.24  
213782-4  
213859-2  
A
B
A
A
A
B
A
Technical Documents—Page 80  
.618  
15.70  
.674  
17.12  
.22ꢀ  
5.59  
.654  
16.61  
213588-2  
.618  
15.70  
.679  
17.24  
213798-3  
213780-2  
213857-2  
1-206934-1  
Keying  
23-24  
.22ꢀ  
5.59  
.654  
16.61  
Molded-in keying in two configurations:  
A—Standard Configuration: 5 Keys  
.429  
10.90  
.679  
17.24  
.22ꢀ  
5.59  
.654  
16.61  
206934-5  
N
Y
.119  
3.02  
.654  
16.61  
A
1-206934-7  
B—Optional Configuration: 4 Keys to  
prevent mismating of standard and  
reverse sex.  
208132-2  
1-206934-8  
213854-3  
A
A
B
C
A
A
23-37  
.429  
10.90  
.654  
16.61  
N
N
.618  
15.70  
.654  
16.61  
1-206934-9  
A
A
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper  
contact/post location.  
Other Available Posted  
Contacts  
Tyco Electronics can make  
available contacts with  
various solder tail lengths  
for loading into the standard  
or reverse sex, square  
flange receptacles for  
.119  
[3.02]  
Min.  
.618  
[15.70]  
Max.  
applications requiring  
custom solder tail lengths.  
12  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1 (Continued)  
1.ꢀ5ꢀ  
[26.67]  
Square Flange  
1.435 .ꢀ15  
[36.45 0.38]  
Receptacles, Printed  
Circuit Board Mount  
with .025 [0.64] sq. solder tails  
.ꢀ94 .ꢀꢀ5  
[2.39 0.13]  
.42ꢀ .ꢀꢀ5  
[10.67 0.13]  
1.125 .ꢀꢀ5  
[28.58 0.13]  
1.125 .ꢀꢀ5  
[28.58 0.13]  
1.ꢀ5ꢀ .ꢀꢀ5  
[26.67 0.13]  
1.11ꢀ  
[28.19]  
Dia.  
Max. Dia.  
1.435 .ꢀ15  
[36.45 0.38]  
.ꢀ3ꢀ  
0.76]  
B
A
Typ.  
[
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
.125  
[3.18]  
Max.  
Thk.  
Panel  
Contacts—  
Reverse Sex (Posted Socket Contacts)  
A—Duplex plated gold flash on entire  
contact with .000030 [0.00076] min.  
gold on contact engagement area, tin on  
the termination area  
Receptacle Assemblies  
Contact  
Finish  
Code  
Dimensions  
Arrangement  
Keying  
Peripheral  
Seal  
Mounting  
Holes  
4-4ꢀ Threaded  
Inserts  
No.  
Style  
A
B
C—Plated tin on the entire contact, tin  
on the termination area  
.159  
4.04  
.536  
13.61  
A
C
C
A
C
C
A
C
C
N
208283-4  
1-788130-1  
1-213826-1  
213729-9  
1-213825-7  
A
A
A
A
A
A
B
A
A
11-4  
17-9  
.7ꢀ4  
17.88  
.541  
13.74  
Related Product Data  
Contact Arrangement—Page 24  
Performance Characteristics—  
Page 6  
Technical Documents—Page 80  
Keying—Page 12  
N
.22ꢀ  
5.59  
.536  
13.61  
Y
.368  
9.35  
.536  
13.61  
N
213729-6  
.22ꢀ  
5.59  
.536  
13.61  
Y
17-14  
23-19  
.159  
4.04  
.536  
13.61  
213729-8  
N
Special CPC Connectors,  
Square Flange Receptacles,  
Printed Circuit Board Mount  
With Round Posted Contacts  
(Size 16), Contact  
.645  
16.38  
.394  
10.00  
N
213858-3  
213781-9  
213827-8  
.557  
14.15  
.374  
9.50  
N
.368  
9.35  
.374  
9.50  
Y
2-208224-1  
213856-4  
A
B
.557  
14.15  
.374  
9.50  
Arrangement 17-16  
A
N
.368  
.374  
C
C
A
N
Y
N
1-208224-2  
1-213828-6  
207890-2  
A
A
A
9.35  
9.50  
23-37  
.368  
9.35  
.374  
9.50  
.159  
4.04  
.374  
9.50  
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
heat-stabilized, fire-resistant, self-  
extinguishing, black  
contact/post location.  
Contacts—Brass  
Plating—  
Connector Part No. 207292-1—  
Plated tin over .000050 [0.00127] min.  
nickel on entire contact  
Connector Part No. 207292-2—  
Plated .000030 [0.00076] min. gold  
over .000050 [0.00127] min. nickel on  
entire contact  
Notes: 1. Connector can be used for  
pressure bulkhead feed-  
thru (sealed) applications.  
Notes: 2. Receptacle is Standard  
Sex, supplied preloaded  
with 16 special round  
posted pin contacts,  
.030 [0.76] diameter.  
13  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1 (Continued)  
Special CPC Connectors,  
Square Flange Receptacles,  
With Solder Type Contacts  
(Size 16), Contact  
.ꢀ15  
.42ꢀ  
0.38  
[10.67  
]
.ꢀ1ꢀ  
.ꢀ94  
[2.39  
0.25  
]
Arrangement 17-16  
.ꢀ1ꢀ  
.ꢀ1ꢀ  
1.ꢀ5ꢀ  
[26.67  
1.ꢀ9ꢀ  
[27.69  
Dia.  
Dia.  
0.25  
0.25  
]
]
Panel Thk.  
Solder Cup  
Contact  
.125  
Max.  
[3.18]  
.ꢀ15  
.25ꢀ  
[6.35  
0.38  
]
.156  
[3.96]  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
heat-stabilized, fire-resistant, self-  
extinguishing, black  
Contacts—Brass  
Plating—  
Notes: 1. Connector can be used for  
pressure bulkhead feed-  
thru (sealed) applications.  
Notes: 2. Receptacle is standard  
sex, supplied preloaded  
with 16 special solder cup  
pin contacts.  
Connector Part No. 206404-1—  
Plated .000030 [0.00076] min. gold over  
.000030 [0.00076] min. nickel on entire  
contact  
Connector Part No. 206404-2—  
Plated tin over .000100 [0.00254] min.  
copper on entire contact  
Receptacle, Feed-Thru  
.ꢀ25  
E
D
[0.64]  
Panel Thk.  
.125  
Max.  
.ꢀ1ꢀ  
[0.25]  
[3.18]  
Special CPC Connectors,  
Feed-Thru  
G Dia.  
Pressure Rating up to 30 psi  
.ꢀ1ꢀ  
[0.25]  
B
F Dia.  
(4 Holes)  
Pin Both  
Sides  
Panel Cutout  
.ꢀ1ꢀ  
[0.25]  
H Max.  
C
A Max.  
Plug  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
J Max.  
Contacts—Copper alloy, gold over  
nickel plated  
Thread Size  
(See Chart)  
Part Numbers  
Standard  
Numbering  
Plug  
Reverse  
Numbering  
Plug  
Feed-Thru  
Receptacle  
Arrangement  
11-4  
17-16  
206060-1  
206037-1  
206516-1  
206554-1  
206518-2  
206552-1  
Dimensions  
Dimensions  
E
Thread  
Size  
Arrangement  
A
1.2ꢀ9  
30.71  
1.2ꢀ9  
30.71  
B
.687  
17.45  
1.ꢀ5ꢀ  
26.67  
C
.ꢀ94  
2.39  
.ꢀ94  
2.39  
D
.844  
21.44  
1.125  
28.58  
F
.125  
3.18  
.15ꢀ  
3.81  
G
.84ꢀ  
21.34  
1.21ꢀ  
30.73  
H
1.ꢀ8ꢀ  
27.43  
1.ꢀ8ꢀ  
27.43  
J
Note: Feed-Thru Receptacles are  
fully loaded with Size 16,  
1.125  
28.58  
1.435  
36.45  
.975  
24.77  
1.349  
34.26  
5/8-24  
UNEF-2A  
15/16-20  
UNEF-2A  
11-4  
feed-thru pin contacts. Order  
Size 16 crimp, snap-in socket  
contacts for plugs separately.  
17-16  
14  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1 (Continued)  
Square Flange Receptacles,  
Right-Angle, Posted  
with .025 [0.64] sq. solder tails  
*A Max.  
*C  
*B  
*D Max.  
*E Max.  
.15ꢀ  
[3.81]  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
Location Wafer  
4 Holes  
.125  
*F  
Max.  
[3.18]  
.ꢀ25  
Sq.  
Location Wafer—Phenolic, black  
Contact Posts—.000100 [0.00254]  
min. tin over .000100 [0.00254] min.  
copper  
[0.64]  
Thk. Panel  
*G  
Contact  
Post Typ.  
Contact Body—  
A—.000100 [0.00254] min. tin over  
.000050 [0.00127] min. nickel  
B—.000030 [0.000762] min. gold for a  
length of .200 [5.08] min. from mating  
end, with remainder gold flash, both  
over .000050 [0.00127] min. nickel  
*H Dia.  
*J Dia.  
*Note:  
See page 25 for  
callout dimensions  
*F  
Related Product Data  
Contact Arrangements—Page 24  
Component Dimensions—Page 25*  
Performance Characteristics—  
Page 6  
Panel Cutout  
Keying—Standard Configuration:  
5 Keys  
Technical Documents—Page 80  
Standard Sex (Posted Pin Contacts)  
Receptacle Assemblies  
Arrangement  
No.  
Contact Body  
Finish Code  
Mating Plug  
Part No.  
Mounting  
4-4ꢀ Threaded  
Holes  
Inserts  
11-4  
13-7  
13-9  
17-9  
17-16  
23-19  
1-796403-1  
1-796403-2  
1-796435-2  
1-796375-2  
B
B
B
B
B
B
A
B
B
206060-1  
211399-1  
206708-1  
211766-1  
206037-1  
211770-2  
1-796435-1  
1-796375-1  
1-796497-1  
1-796404-1  
1-796405-1  
1-796387-1  
1-796387-2  
1-796406-1  
23-24  
23-37  
206837-1  
206150-1  
Reverse Sex (Posted Socket Contacts)  
Receptacle Assemblies  
Arrangement  
No.  
Contact Body  
Finish Code  
Mating Plug  
Part No.  
Mounting  
4-4ꢀ Threaded  
Holes  
Inserts  
11-4  
13-7  
17-9  
1-796407-1  
B
B
B
A
B
B
B
206429-1  
211400-1  
211768-1  
1-796500-1  
1-796501-1  
796348-3  
796348-2  
1-796502-1  
1-796409-1  
17-14 (shown)  
206044-1  
23-19  
23-37  
211772-1  
206305-1  
15  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
www.tycoelectronics.com  
C. America: 57-1-254-4444  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 1 (Continued)  
Square Flange Receptacles,  
Right-Angle, Posted  
with .045 [1.14] sq. solder tails.  
For Higher Current Applications  
Receptacle  
2.43  
Ref.  
Mail: Thermoplastic  
[61.72]  
Max.  
Color: Black  
1.33  
[33.78]  
.52ꢀ .ꢀ15  
[13.2 .381]  
.156  
[3.96]  
Mating Face  
Major Key  
Ø 1.45  
[36.83]  
Ø 1.51  
[38.35]  
Max.  
Max.  
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
.125  
.16  
[4.064]  
Max.  
1.438  
[36.525]  
2 PLC  
.ꢀ45  
[1.14]  
[3.18]  
Sq.  
Thk. Panel  
Location Wafer—Phenolic, black  
Contact Posts—.000100 [0.00254]  
min. tin over .000100 [0.00254] min.  
copper  
Post Typ.  
Location Wafer  
Material: Phenolic  
Color: Black  
1.75ꢀ .ꢀ25  
[44.45 .635]  
2 PLC  
Contact  
24 PLC  
Contact Body—  
A—.000100 [0.00254] min. tin over  
.000050 [0.00127] min. nickel  
B—.000030 [0.000762] min. gold for a  
length of .200 [5.08] min. from mating  
end, with remainder gold flash, both  
over .000050 [0.00127] min. nickel  
1.438  
[36.525]  
2 PLC  
Technical Documents—Page 80  
15ꢀ—157  
1—3988]  
4 Holes  
Ø 1.61  
[40.89]  
Recommended  
Panel Cutout  
Standard Sex (Posted Pin Contacts)  
Arrangement  
No.  
Receptacle Assemblies  
Mounting Holes  
Contact Body  
Finish Code  
Mating Plug  
Part No.  
13-7  
17-16  
23-24  
23-37  
1776903-1  
1776904-1  
1776905-1  
1776906-1  
B
B
B
B
211399-1  
206037-1  
206837-1  
206150-1  
16  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts  
Spring,  
Stainless Steel  
+.ꢀꢀ1ꢀ  
–.ꢀꢀ2ꢀ  
Type III+, Crimp, Snap-In  
[.ꢀ625  
[1.588  
Dia.  
+0.025  
–0.051  
Spring, Stainless Steel  
]
Pin Body  
Ferrule, Brass,  
Nickel Flash  
.39ꢀ  
[9.91]  
Min.  
Pin  
.113 Max.  
[2.87] Dia.  
Pin  
.ꢀ1ꢀ  
.53ꢀ  
[13.46  
Socket  
0.25  
]
Application Tooling—Pages 76-79  
Technical Documents  
114-10004 Application Specification  
108-10042 Product Specification  
Material and Finish See chart.  
Contact Body—Brass or phosphor bronze  
Retention Spring—Stainless steel  
Socket  
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.  
Refer to contact current carrying capability information on page 8.  
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡  
Wire Size  
Strip Form  
Loose Piece  
Contact No.  
Tooling Part No.  
Ins.  
Dia.  
Contact  
Finish  
Range  
Contact No.  
Loose Piece  
Strip Form  
Range  
AWG  
mm2  
Pin  
Socket  
Pin  
Socket  
Hand Tool  
Applicators  
567867-1***  
Gold/Nickel2  
788085-3  
788088-2  
.ꢀ15-.ꢀ3ꢀ  
30-28  
0.05-0.09  
90716-1  
or 567947-1***  
0.38-0.76  
Sel. Gold/Nickel3  
Bright Tin  
788085-1  
1-66425-2  
66425-7  
66425-8  
66393-7  
66393-8  
1-66106-5  
66106-7  
66106-8  
2-66102-5  
66102-8  
66102-9  
2-66102-2  
788088-1  
1-66424-1  
66424-7  
66424-8  
66394-7  
66394-8  
1-66108-5  
66108-7  
66108-8  
66108-1  
3-66104-0  
66104-8  
66104-9  
2-66104-3  
66104-1  
788085-4  
66429-3  
66429-4  
66406-4  
1-66107-1  
66107-3  
66107-4  
1-66103-8  
66103-3  
66103-4  
1-66103-2  
788088-3  
66428-3  
66428-4  
66405-4  
1-66109-7  
66109-3  
66109-4  
66109-1  
1-66105-9  
66105-3  
66105-4  
1-66105-3  
66105-1  
or 680602- ***  
.ꢀ4ꢀ-.ꢀ6ꢀ1  
1.02-1.52  
.ꢀ14-.ꢀ3ꢀ1  
0.36-0.76  
Gold/Nickel2  
Sel. Gold/Nickel3  
Gold/Nickel2  
Sel. Gold/Nickel3  
Bright Tin  
91515-16  
90225-26  
466598-***  
30-26  
26-24  
0.05-0.15  
466585-3***  
91515-16  
or  
58495-1*  
466321- ***  
Gold/Nickel2  
Sel. Gold/Nickel3  
Sel. Gold/Nickel4  
Bright Tin  
.ꢀ35-.ꢀ551  
0.89-1.40  
0.12-0.2  
0.2-0.6  
or  
466908-2***  
Gold/Nickel2  
91515-16  
or  
58495-1*  
466323-***  
or  
466907-2***  
.ꢀ4ꢀ-.ꢀ8ꢀ1  
1.02-2.03  
Sel. Gold/Nickel3  
Sel. Gold/Nickel4  
Bright Tin  
24-20  
466383-4***  
or 466979-1***  
or 567363-***  
1-66564-2  
1-66563-1  
66566-7  
66565-7  
.ꢀ6ꢀ-.125  
1.52-3.05  
91542-16  
Sel. Gold/Nickel3  
66564-8  
66563-8  
66566-4  
66565-4  
Bright Tin  
1-66332-4  
66332-7  
66332-8  
1-66331-4  
66331-7  
66331-8  
66331-2  
1-66400-0  
66400-3  
66400-4  
1-66399-0  
66399-3  
66399-4  
66399-2  
91523-16  
or  
466324- ***  
Gold/Nickel2  
.ꢀ8ꢀ-.1ꢀꢀ1  
2.03-2.54  
or  
Sel. Gold/Nickel3  
Sel. Gold/Nickel4  
90225-26  
466942-1***  
1-66098-9S  
1-66098-8  
66098-8  
66098-9  
66098-6  
1-66359-4  
1-66359-5  
66359-9  
1-66359-0  
1-66359-2  
Bright Tin  
1-66100-9  
1-66099-5  
1-66101-9  
91505-16 or  
91523-16 or  
58495-1*  
466325- ***  
.ꢀ8ꢀ-.1ꢀꢀ1  
18-16  
18-14  
0.8-1.4  
0.8-2.0  
Gold/Nickel2  
Sel. Gold/Nickel3  
Sel. Gold/Nickel4  
66100-8  
66100-9  
66099-3  
66099-4  
66099-1  
1-66361-2  
66361-7  
66361-3  
66361-4  
66361-8  
66101-3  
66101-4  
1-66360-2  
66360-7  
66360-3  
66360-4  
66360-8  
66360-1  
or  
2.03-2.54  
466906-1***  
1-66358-6  
1-66358-8  
66358-9  
1-66358-0  
1-66358-3  
66358-1  
66598-9  
1-66598-0  
66598-2  
Bright Tin  
Gold/Nickel2  
.ꢀ8ꢀ-.1ꢀꢀ1  
466326- ***  
91519-16  
91521-16  
or  
2.03-2.54  
Sel. Gold/Nickel3  
Sel. Gold/Nickel4  
466923-2***  
466958-1***  
or  
.11ꢀ-.155  
2.79-3.81  
Bright Tin  
66597-8  
66597-2  
66602-8  
66602-2  
66601-9  
66601-2  
Sel. Gold/Nickel3  
567364- ***  
1Overall insulation crimp diameter, including crimp barrel, must not  
exceed .125 [3.18].  
5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-  
24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.  
6To use with the 626 Pneumatic Tool: remove crimping head from Straight  
Action Hand Tool (SAHT), order SAHT Adapter Part No. 2172ꢀ1-1,  
Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1 (without),  
and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot  
actuated).  
SStandard reeling of strip form contacts.  
*Commercial PRO-CRIMPER II hand tool for field repair only. Note:  
Die Set can be adapted for use with 626 Pneumatic Tool System.  
Insertion Tool Part No. 91ꢀꢀ2-1 (for insulation diameters .070 [1.78]  
or less), No. 2ꢀꢀ893-2 (for insulation diameters .090 [2.29] max.).  
Extraction Tool Part No. 3ꢀ5183. (Instruction Sheet 408-1216)  
***Call Technical Support for Machine Applicator Part Numbers.  
2.000015 [0.00038] gold in the mating area over .000050 [0.00127]  
min. nickel.  
3.000030 [0.00076] gold in the mating area, with gold flash on  
remainder, over .000050 [0.00127] min. nickel.  
4.000030 [0.00076] gold in the mating area, with gold gradient on  
remainder, over .000050 [0.00127] min. nickel.  
17  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
UK: 44-208-420-8341  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts (Continued)  
+.ꢀꢀ1ꢀ  
–.ꢀꢀ2ꢀ  
Enhanced High Current  
Type III+, Crimp, Snap-In  
[.ꢀ625  
[1.588  
Spring,  
Stainless Steel  
Dia.  
+0.025  
–0.051  
Spring, Stainless Steel  
]
Pin Body  
.39ꢀ  
[9.91]  
Ferrule, Brass,  
Nickel Flash  
Min.  
Pin  
.113 Max.  
[2.87] Dia.  
Pin  
Socket  
.ꢀ1ꢀ  
.53ꢀ  
[13.46  
0.25  
]
Material and Finish See chart.  
Contact Body—Copper Nickel Alloy  
Retention Spring—Stainless steel  
Related Product Data  
Application Tooling — Pages 76-79  
Technical Documents  
Socket  
114-10004 Application Specification  
108-10024-2 Product Specification  
Contact Size 16—Pin Diameter .062 [1.57]  
Wire Size  
Strip Form  
Loose Piece  
Contact No.  
Tooling Part No.  
Ins.  
Dia.  
Contact  
Finish  
Range  
Contact No.  
Loose Piece  
Hand Tool  
Strip Form  
Applicators  
Range  
AWG  
mm2  
Pin  
Socket  
Pin  
Socket  
466326- ***  
Gold  
Tin  
1-66359-6  
1-66359-9  
1-66358-9  
2-66358-1  
1-66361-4  
1-66361-6  
1-66360-4  
1-66360-6  
.ꢀ8ꢀ-.1ꢀꢀ1  
2.03-2.54  
or  
91519-13  
91521-13  
466923-2***  
18-14  
0.8-2.0  
466958-1***  
or  
Gold  
Tin  
1-66597-0  
1-66597-1  
1-66598-1  
1-66598-2  
66602-9  
1-66601-0  
1-66601-2  
.11ꢀ-.15ꢀ2  
2.79-3.81  
1-66602-0  
567364- ***  
1
2
3
Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].  
Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.  
To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,  
order SAHT Adapter Part No. 2172ꢀ1-1, Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1 (without), and  
Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).  
*** Call Technical Support for Automatic Machine Applicator Part Numbers.  
Ratings  
Voltage:  
250 Volts AC/DC  
600 Volts AC/DC, Series I, VDE tested and select loaded only  
Base Current:  
Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire  
Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire  
Temperature:  
VDE 0627:  
-55˚C to +105˚C  
XA/630/4KV/2 - Series I, VDE tested only  
Multiplication Rating Factor (F)  
Type III+ Contacts (Note: 1 = 17 amperes)  
Percent Connector Loading  
Single Circuit  
Wire Size  
5ꢀ%  
Wire Size  
1ꢀꢀ%  
Wire Size  
Shell Size  
3ꢀ AWG  
14 AWG  
3ꢀ AWG  
.212  
.175  
.146  
.138  
14 AWG  
3ꢀ AWG  
.140  
.134  
.127  
.120  
14 AWG  
11-4  
13-9  
17-16  
23-24  
23-37  
.291  
.278  
.270  
.281  
.275  
1
.905  
.684  
.567  
.472  
.416  
.376  
.995  
.990  
.985  
.985  
.750  
.625  
.550  
.497  
.131  
.114  
Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)  
Percent Connector Loading  
Single Circuit  
14 AWG  
.880  
5ꢀ%  
14 AWG  
.840  
1ꢀꢀ%  
14 AWG  
.640  
Shell Size  
11-4  
13-9  
.880  
.640  
.480  
17-16  
23-24  
23-37  
.880  
.880  
.880  
.520  
.520  
.440  
.400  
.400  
.320  
18  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts (Continued)  
Grounding Pin  
(make first - break last)  
Type III+ (Precision  
Formed, Crimp)  
Contact Size—16  
Related Product Data  
Pin Diameter—.062 [1.57]  
Performance Characteristics—Page 6  
Application Tooling—Pages 76-79  
Technical Documents—Page 80  
Material and Finish  
Contact Body—Copper alloy, plated  
tin or gold  
Spring—Stainless steel  
Ins.  
Strip Form  
Applicator  
Part No.  
Loose Piece  
Hand Tool  
Part No.  
Grounding Pin Part No.  
Wire Size Range  
Contact  
Finish  
Dia.  
mm2  
AWG  
Strip Form  
Loose Piece  
Range1  
91515-15 or  
58495-1*  
Tin  
164159-3  
164159-4  
164162-1  
164162-2  
.ꢀ35-.ꢀ55  
0.89-1.4  
0.12-0.2  
26-24  
Sel. Gold/Nickel4  
466323- ***  
Bright Tin  
Sel. Gold/Nickel4  
Tin  
164160-3  
164160-4  
164161-3  
164161-4  
164163-1  
164163-2  
164164-1  
164164-2  
91515-15 or  
91505-15 or  
58495-1*  
91523-15 or  
91505-15 or  
58495-1*  
.ꢀ45-.ꢀ7ꢀ  
0.2-0.6  
0.8-1.4  
24-20  
18-16  
or  
1.14-1.78  
466907-2***  
466741-***  
or  
680114-3***  
.ꢀ78-.ꢀ98  
1.98-2.49  
Sel. Gold/Nickel4  
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].  
4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.  
5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 2172ꢀ1-1,  
Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).  
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.  
***Call Technical Support for Automatic Machine Applicator Part Numbers.  
Extraction Tool Part No. 539972-1.  
Material  
Body—Copper alloy  
Louvertac Band—Beryllium copper  
High Current Power  
Contact—Size 16  
Retention Spring—Stainless steel  
The features of the High  
Current Size 16 contact  
have been designed to  
retrofit into the existing  
AMP Connectors such as  
CPC (Circular Plastic  
Finish  
Body—Silver  
Louvertac Band—Gold  
Connector), CMC (Circular  
Metal Connector), G Series,  
M Series, Metrimate Square  
Grid and Drawer Connector  
housings. An initial T-Rise  
test in free air has shown  
a 23 amp capability with a  
30° T-Rise. The contact may  
be crimped onto  
14 AWG wire with an  
AMP hand tool Part No.  
6ꢀ1967-1. Use turret TH502  
(1-6ꢀ1967-6) for the  
Contact Part Nos.  
Socket  
Crimping Tool  
Turret  
Wire Range  
Pin  
mm2  
AWG  
Loose  
Piece  
Tape  
Mounted  
Loose  
Piece  
Tape  
Tool  
for  
Pins  
for  
Mounted  
Sockets  
pin and turret TH501  
0.8-1.4 18-16  
14  
796964-1  
193844-1  
796964-2  
193844-2  
796966-1  
193846-1  
796966-2  
193846-2  
601967-1 1-601967-5 1-601967-5  
601967-1 1-601967-6 1-601967-5  
(1-6ꢀ1967-5) for the socket.  
2
Extraction Tool Part No. 3ꢀ5183  
19  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts (Continued)  
Type III+ (Precision  
Formed, Solder)  
Solder-Type  
(with Preformed Wire Barrel/Insulation Support)  
Contact Size—16  
Pin Diameter—.062 [1.57]  
Material and Finish  
Contact Body—Copper alloy, plated  
tin or gold  
Spring—Stainless steel  
Related Product Data  
Performance Characteristics—Page 6  
Technical Documents—Page 80  
Pin  
Socket  
Solder-Tab  
Pin  
Socket  
Solder-Type  
Pin  
Socket  
Pin  
Socket  
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡  
Wire Size  
Range  
Loose Piece  
Contact No.  
Contact  
Finish  
AWG  
26-20  
18-16  
mm2  
Pin  
Socket  
Solder-Tab  
0.12-0.6  
0.8-1.4  
Gold/Nickel1  
Gold/Nickel1  
Duplex2  
266182-1  
266180-1  
202236-7  
202236-5  
266183-1  
266181-1  
202237-7  
202237-5  
Solder Tab4  
Bright Tin  
1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.  
2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on  
solder tab.  
3Bright tin on entire contact.  
4Designed for up to 14 AWG; but, not to exceed current limitation of contact.  
Note: These contacts can be used in Multimate contact cavities of all connector housings.  
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.  
Refer to contact current carrying capability information on page 8.  
Extraction Tool Part No. 3ꢀ5183  
20  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts (Continued)  
Type II, Screw Machined,  
Crimp  
.ꢀ1ꢀ  
1.ꢀ87  
[27.61  
0.25  
]
Material  
.ꢀꢀ5  
.472  
[11.99  
Contact Body—Brass  
Retention Spring—Stainless steel  
0.13  
]
Finish  
.ꢀꢀ1  
.ꢀ62  
Dia.  
Contact Body—.000030 [0.00076]  
gold over .000050 [0.00127]  
nickel. Gold thickness controlled  
on socket O.D.  
0.03  
[1.57  
Pin Body  
]
Pin  
.1ꢀ7  
Spring  
Max. Dia.  
[2.72]  
Pin  
Retention SpringStainless steel  
Related Product Data  
Application Tooling—Pages 76-79  
.ꢀ1ꢀ  
.795  
[20.19  
0.25  
]
Spring  
Socket  
Socket Body  
Socket  
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡  
Tooling Part No.  
Loose Piece  
Die Set for  
Wire Size  
Range  
Tape Mounted  
Contact No.2  
Loose Piece  
Contact No.  
Ins.  
Dia.  
Contact  
Color  
Code  
Tape Mounted  
Dies for  
Range1  
Hand  
Tool  
AWG  
mm2  
Pin  
Socket  
Pin  
Socket  
AMP-TAPETRONIC 626 Pneumatic  
Machine 69875  
Tool System  
.ꢀ35-.ꢀ55  
201611-4  
201611-14  
201334-14  
202410-14  
201578-14  
201330-14  
202725-14  
201613-15  
201332-15  
202411-15  
Red/Red  
Red/Red  
Green  
0.89-1.40  
*
*
91538-1  
90230-17  
or 601967-1  
.ꢀ48-.ꢀ65  
1.22-1.65  
28-24 0.08-0.20  
90249-2  
.ꢀ95-.11ꢀ  
2.41-2.79  
*
601967-1  
.ꢀ4ꢀ-.ꢀ62  
1.02-1.57  
91538-1*  
or 58541-1*  
201578-4  
201580-15 Yellow/Red  
201328-15 Yellow/Red  
24-20 0.2-0.6  
90249-2  
90230-17  
90231-27  
.ꢀ55-.ꢀ88  
1.40-2.16  
201330-6 201328-9  
or 601967-1*  
18  
(Two)  
0.9-0.9  
(Two)  
No. Ins.  
Support  
91539-1*  
or 601967-1*  
202726-14  
202508-15  
Blue  
.ꢀ8ꢀ-.1ꢀ5  
2.03-2.67  
90136-1*  
or 601967-1*  
202507-14  
200336-14  
90250-1  
90231-27  
18-16 0.8-1.4  
200336-6 200333-8  
200333-14 Blue/Blue  
Blue/Blue  
201568-15 Violet/Blue  
*
91539-1  
No Ins.  
Support  
58541-1*  
,6204219-15,6  
201570-14  
or 601967-1  
*
3212618-23 201568-3  
201570-2  
90250-1  
90231-27  
-
91539-1  
No Ins.  
Support  
58541-1*  
14  
2
†,6,3212618-13,6,†  
or 601967-1  
*
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].  
2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).  
3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.  
4Use turret TH502 (1-6ꢀ1967-6) with hand tool 6ꢀ1967-1.  
5Use turret TH501 (1-6ꢀ1967-5) with hand tool 6ꢀ1967-1.  
6Pin length is .630 .005 [16.002 .127] on these two pins.  
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1 (without); and Power Unit  
Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).  
*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.  
†Does not use Hand Tool 91539-1 or 601967-1.  
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability  
information on page 8.  
Insertion Tool Part No. 2ꢀꢀ893-2 (for insulation diameters .070 [1.78] or less).  
Extraction Tool Part No. 3ꢀ5183.  
21  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Coaxial Contacts  
Subminiature Coax, Size 16  
Precision Formed, Crimp  
1.ꢀ1ꢀ  
[25.65]  
Ref.  
Pin  
.65ꢀ  
[16.51]  
Pin  
Ref.  
Socket  
+.ꢀꢀ5  
–.ꢀꢀꢀ  
+.127  
A
.112+.ꢀꢀ5  
[2.845+.127  
Dia.  
.ꢀꢀ3  
.1ꢀ7  
[2.718  
.25ꢀ  
[6.35]  
.076  
]
]
Dia.  
–.000  
Dia.  
.ꢀ84  
.ꢀ86  
[2.134]  
[2.184]  
Dia.  
Ferrule  
Part No. 5-225ꢀ88-1—  
.235  
[5.969]  
.12ꢀ  
Max.  
A
Dia.  
Dia.  
[3.05]  
Socket  
.123  
[3.12]  
Ferrule  
Part No. 1-332ꢀ57-ꢀ  
Part No. 225ꢀ88-3—  
A
Material  
Outer Shell—Brass per MIL-C-50  
Center Conductor—Beryllium copper  
per QQ-C-533 (Pin); Brass per  
QQ-B-626 (Socket)  
Inner Dielectric—Polypropylene  
Retention Spring—Stainless steel per  
QQ-S-766  
Selection Chart for Coaxial Cable  
Tooling Part No.  
Die Sets for  
Loose Piece  
Contact No.  
Cable Size  
(RG/U)  
Contact  
Finish  
Ferrule  
Hand  
Tool  
Hand Tool 6971ꢀ-1  
or 626 Pneumatic  
Tool System  
Part No.  
Pin  
Socket  
or Die Set*  
Ferrule—Copper per QQ-C-576  
Gold/Nickel  
226537-2  
51565-2  
51565-5  
51565-2  
51565-5  
51565-1  
51565-4  
51565-1  
51565-4  
51565-1  
51565-4  
51565-1  
51565-4  
51565-1  
51565-4  
Gold/Copper1  
7
178, 196  
1-332057-0  
69690-2  
69656-2  
69656-9  
91911-3*-9  
69656-7  
91911-4*  
69656-8  
Gold/Nickel  
Finish  
Gold/Copper2  
Gold/Nickel  
Outer Shell, Center Conductor—  
226537-2  
Gold/Copper1  
196  
(Double Braid)  
1-5-225088-1  
1-332056-0  
See charts  
Gold/Nickel  
Ferrule—Bright tin per  
Gold/Copper2  
MIL-T-10727  
Gold/Nickel  
226537-1  
226537-4  
226537-1  
226537-4  
226537-1  
226537-4  
226537-1  
226537-4  
226537-1  
226537-4  
Gold/Copper1  
7
174, 188, 316  
69690 -2  
Gold/Nickel  
Gold/Copper2  
Related Product Data  
Application Tooling—Pages 76-79  
Gold/Nickel  
Gold/Copper1  
174  
(Double Braid)  
1-5-225088-3  
1-332056-0  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
Gold/Copper1  
7
179, 187  
69690-1  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
Gold/Copper1  
187  
(Double Braid)  
1-5-225088-1  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
Gold/Copper1  
161  
1-332056-0  
Gold/Nickel  
Gold/Copper2  
1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]  
gold over .000100 [0.00254] copper—pin center conductor.  
2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]  
gold over .000100 [0.00254] copper—pin center conductor.  
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1  
(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).  
†Does not use Hand Tool 91539-1 or 601967-1.  
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 35494ꢀ-1.  
Extraction Tool Part No. 3ꢀ5183  
22  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Coaxial Contacts (Continued)  
Selection Chart for Twisted Pair and Shielded Wire  
Subminiature Coax, Size 16  
Precision Formed, Crimp  
(Continued)  
Tooling Part No.  
Die Sets for  
Loose Piece  
Wire Size  
Contact  
Finish  
Hand  
Tool  
Contact No.  
Ferrule  
Part No.  
Hand Tool 6971ꢀ-1  
or 626 Pneumatic  
Tool System  
AWG  
mm2  
Pin  
Socket  
or Die Set*  
Finish  
Gold/Nickel  
226537-3 51565-3  
226537-6 51565-6  
226537-3 51565-3  
226537-6 51565-6  
226537-3 51565-3  
226537-6 51565-6  
226537-3 51565-3  
226537-6 51565-6  
226537-1 51565-1  
226537-4 51565-4  
Ferrule—Bright tin per  
Gold/Copper1  
30  
0.05  
7
1-332057-0  
1-332057-0  
1-332057-0  
1-332057-0  
1-332057-0  
69690-2  
69656-2  
MIL-T-10727  
(Twisted Pair, Solid)  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
Gold/Copper1  
Related Product Data  
Application Tooling—Pages 76-79  
28 0.08-0.09  
(Twisted Pair, Solid)  
7
69690 -2  
91911-3*-2  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
28 0.08-0.09  
(Twisted Pair,  
Stranded 7 Str.,  
.0050 [0.13] Dia.)  
7
69690-1  
91911-4*  
or  
69656-2  
Gold/Copper1  
or  
Gold/Nickel  
7
69690-2  
Gold/Copper2  
Gold/Nickel  
26 0.12-0.15  
(Twisted Pair, Solid  
or Stranded 7 Str.,  
.0063 [0.16] Dia.)  
Gold/Copper1  
7
69690 -2  
91911-3*-2  
69656-3  
Gold/Nickel  
Gold/Copper2  
Gold/Nickel  
26 0.12-0.15  
(Shielded, .075 [1.91]  
Max. O.D.)  
Gold/Copper1  
7
69690-3  
Gold/Nickel  
Gold/Copper2  
1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]  
gold over .000100 [0.00254] copper—pin center conductor.  
2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]  
gold over .000100 [0.00254] copper—pin center conductor.  
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 3563ꢀ4-1 (with ratchet) or 189928-1  
(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).  
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 35494ꢀ-1.  
Note: A ferrule is required for each pin and socket.  
Extraction Tool Part No. 3ꢀ5183.  
23  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Contact Arrangements, Series 1  
.ꢀ93 .ꢀ93  
Shell Sizes 11 and 13  
[2.36] [2.36]  
.15ꢀ  
[3.81]  
.15ꢀ  
[3.81]  
.185  
.185  
[4.7]  
.ꢀꢀꢀ  
.ꢀꢀꢀ  
[4.7]  
.11ꢀ  
.11ꢀ  
[2.79]  
.ꢀꢀꢀ  
[2.79]  
1
2
.16ꢀ [4.06]  
.ꢀꢀꢀ  
.15ꢀ [3.81]  
.ꢀꢀꢀ  
.11ꢀ [2.79]  
.ꢀꢀꢀ  
3
5
6
7
.11ꢀ [2.79]  
.15ꢀ [3.81]  
.16ꢀ [4.06]  
.155  
[3.94]  
Arrangement 13-7  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Arrangement 13-9  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Arrangement 11-4  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Shell Size 17  
.ꢀꢀꢀ  
.ꢀꢀꢀ .15ꢀ  
.15ꢀ  
.193 .ꢀ43 .ꢀ32 .182  
[4.9] [1.09] [0.81][4.62]  
[3.81]  
[3.81]  
.197  
[5]  
.197  
[5]  
.ꢀꢀꢀ  
.225 .ꢀ75 .ꢀ75 .225  
[5.72] [1.90] [1.90] [5.72]  
.268 .118  
[6.81] [3]  
.1ꢀ7 .257  
[2.72] [6.53]  
.26ꢀ [6.6]  
.13ꢀ [3.3]  
.2ꢀ5 [5.21]  
.197 [5]  
.ꢀ75 [1.91]  
.ꢀꢀꢀ  
.ꢀꢀꢀ  
.ꢀꢀꢀ  
.ꢀ75 [1.91]  
.13ꢀ [3.3]  
.26ꢀ [6.6]  
.197 [5]  
.2ꢀ5 [5.21]  
.15ꢀ  
[3.81]  
.15ꢀ [3.81]  
Arrangement 17-9  
Max. Wire Ins. Dia. = .15ꢀ [3.81]  
Arrangement 17-14  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Arrangement 17-16  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Shell Size 23  
.364 .182  
.182 .364  
.ꢀꢀꢀ  
[9.25] [4.62]  
[4.62] [9.25]  
.375 .225 .ꢀ75 .ꢀ75 .225 .375  
[9.52] [5.72][1.90] [1.90] [5.72][9.52]  
.394  
[10.01]  
.197  
[5]  
.197  
.394  
.ꢀꢀꢀ  
[5] [10.01]  
.455 .273 .ꢀ91 .ꢀ91 .273 .455  
[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]  
.45ꢀ .3ꢀꢀ .15ꢀ  
[11.43] [7.62] [3.81]  
.15ꢀ .3ꢀꢀ .45ꢀ  
[3.81] [7.62] [11.43]  
.296 .ꢀ98 .ꢀ98 .296  
[7.52] [2.49] [2.49] [7.52]  
.ꢀꢀꢀ  
.342 [8.69]  
.171 [4.34]  
.39ꢀ [9.91]  
.316 [8.03]  
.26ꢀ [6.6]  
.158 [4.01]  
.13ꢀ [3.3]  
.ꢀꢀꢀ  
.ꢀꢀꢀ  
.ꢀꢀꢀ  
.13ꢀ [3.3]  
.26ꢀ [6.6]  
.39ꢀ [9.91]  
.158 [4.01]  
.316 [8.03]  
.171 [4.34]  
.342 [8.69]  
.15ꢀ [3.81]  
.182 [4.62]  
Arrangement 23-19  
Max. Wire Ins. Dia. = .15ꢀ [3.81]  
Arrangement 23-24  
Max. Wire Ins. Dia. = .15ꢀ [3.81]  
Arrangement 23-37  
Max. Wire Ins. Dia. = .1ꢀꢀ [2.54]  
Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.  
24  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Component Dimensions, Series 1  
.025  
0.64]  
Square Flange Receptacle  
G [  
.010  
0.25]  
J Dia.  
F [  
Panel Thk.  
.125  
Max.  
[3.18]  
.010  
0.25]  
F [  
.010  
0.25]  
E Max.  
D [  
+.007  
–.000  
[+0.18]  
*H  
Dia.  
Thread Size  
(See chart)  
Panel Cutout  
A
Max.  
.015  
0.38]  
B [  
.010  
0.25]  
C [  
Free-Hanging Receptacle  
A
Max.  
.015  
0.38]  
B [  
.010  
0.25]  
C [  
.010  
0.25]  
E Max.  
D [  
L Max.  
K
Max.  
Thread Size  
(See chart)  
Plug  
M Max.  
N Max.  
Thread Size  
(See chart)  
Dimensions  
G
Shell  
Size  
Thread  
Size  
Sex  
A
B
C
D
E
F
H
J
K
L
M
N
1.070  
1.365  
Rev.  
Std.  
Std.  
Rev.  
Std.  
Rev.  
Std.  
27.18  
34.67  
.420  
.094  
.687  
.740  
.844  
1.125  
.125  
.840  
.817  
.935  
.975  
5/8-24  
11  
13  
17  
10.67  
2.39  
17.45  
18.8  
21.44 28.58  
3.18  
21.34 20.75 23.75  
24.77  
UNEF-2A  
1.350  
34.29  
1.350  
34.29 10.67  
1.070  
27.18  
1.350  
34.29  
1.070  
27.18  
1.350  
34.29  
1.080  
27.43  
1.080 1.105  
27.43 28.07  
1.365  
34.67  
1.080  
27.43  
1.365  
34.67  
1.080  
27.43  
.420  
.094  
2.39  
.812  
.879  
.969  
1.281  
.125  
3.18  
.979  
24.87  
.874  
22.2  
1.072  
27.23  
3/4-20  
UNEF-2A  
20.62 22.33 24.61 32.54  
.420  
10.67  
.094  
2.39  
1.050 1.110 1.125 1.435  
26.67 28.19 28.58 36.45  
.150  
3.81  
1.210 1.161 1.310  
30.73 29.49 33.27  
1.349  
34.26  
15/16-20  
UNEF-2A  
.520  
13.21  
.156  
3.96  
1.438 1.510 1.438 1.750  
36.53 38.35 36.53 44.45  
.150  
3.81  
1.610 1.505 1.733  
40.89 38.23 44.02  
1.788  
45.42  
1-3/8-18  
UNEF-2A  
23  
25  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 2  
Square Flange Receptacle  
CPC Connectors, Series 2  
for Cable or Panel Mount  
(Accepts Size 20 DM or DF Crimp,  
Snap-In Contacts)  
.035  
*G [  
*F [  
0.64]  
.010  
0.25]  
*J Dia.  
Panel Thk.  
.125  
Max.  
[3.18]  
.010  
.010  
0.25]  
*F [  
0.25]  
*E Max.  
*D [  
+.007  
–.000  
[+0.18]  
*H  
Dia.  
*Thread Size  
(See chart)  
*A  
Max.  
Panel Cutout  
.015  
0.38]  
*B [  
.010  
0.25]  
*C [  
*Note:  
See page 32 for callout dimensions  
Listed part numbers are for  
connectors only; contacts must  
be ordered separately.  
Free-Hanging Receptacle  
.010  
0.25]  
*L Max.  
*D [  
*E Max.  
Material  
Housing—Thermoplastic, 94V-0 rated,  
black  
*Thread Size  
(See chart)  
.015  
0.38]  
*B [  
*K Max.  
.010  
0.25]  
*C [  
*A Max.  
Related Product Data  
Contacts—Pages 29-30  
Plug  
Contact Arrangement—Page 31  
Component Dimensions—Page 32*  
Accessories—Pages 38-42  
*M Max.  
Performance Characteristics—  
Page 6  
Application Tooling—Pages 76-79  
Technical Documents—Page 80  
*N Max.  
*Thread Size  
(See chart)  
Standard Sex Connectors  
(Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts)  
Square Flange Receptacle  
Free-Hanging  
Arrangement  
Plug  
With Mounting  
Holes  
With Threaded  
Inserts1  
Receptacle  
11-8  
11-9  
17-28  
23-63  
205841-1  
205841-3  
205841-2  
206486-2  
206152-1  
205843-2  
205838-1  
206485-1  
205839-3  
205842-1  
206486-1  
205840-3  
205843-1  
206852-8  
205840-4  
1Four 4-40 threaded inserts per receptacle.  
Reverse Sex Connectors  
(Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts)  
Square Flange Receptacle  
Free-Hanging  
Arrangement  
Plug  
With Mounting  
Holes  
With Threaded  
Inserts1  
Replacement Coupling Rings  
Receptacle  
Shell Size  
Part No.  
213811-1  
213810-1  
213812-1  
11-8  
17-28  
23-57  
206433-1  
206038-1  
206438-1  
206433-3  
206038-4  
206433-2  
206038-2  
206438-2  
206434-1  
206039-1  
206437-1  
11  
17  
23  
1Four 4-40 threaded inserts per receptacle.  
Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73].  
26  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 2 (Continued)  
Receptacles, Printed  
Circuit Board Mount  
with .025 [0.64] sq. solder tails  
A
B
Material and Finish  
Housing—Thermoplastic, 94V-0 rated,  
black  
Standard Sex (Posted Pin Contacts)  
Contacts—  
Arrangement  
Receptacle Assemblies  
Dimensions  
Contact  
Finish  
Code  
A—Duplex plated gold flash on entire  
contact with .000030 [0.00076] min.  
gold on contact engagement area,  
tin on the termination area, all over  
.000050 [0.00127] min. nickel under-  
plating  
Shell  
No. of  
Mounting  
Holes  
4-40 Threaded  
A
B
Size Positions  
Inserts1  
.125  
.230  
1-206852-2  
A
A
A
A
A
A
3.18  
5.84  
11-9  
.352  
8.94  
.125  
3.18  
.352  
8.94  
.227  
5.77  
.230  
5.84  
.230  
5.84  
.230  
5.84  
.338  
8.59  
1-206852-1  
1-207369-1  
1-207369-3  
1-206455-2  
1-206455-1  
B—Plated gold flash on the entire  
contact, tin on the termination area  
17-28  
23-63  
Related Product Data  
Contact Arrangement—Page 31  
Performance Characteristics—  
Page 6  
.449  
11.40  
.338  
8.59  
1Four 4-40 threaded inserts per receptacle.  
Technical Documents—Page 80  
Accessories—Pages 38-42  
Reverse Sex (Posted Socket Contacts)  
Arrangement  
Receptacle Assemblies  
Dimensions  
Contact  
Finish  
Code  
Shell  
No. of  
Mounting  
4-40 Threaded  
A
B
Size Positions  
Holes  
Inserts1  
.352  
.285  
1-208657-1  
A
A
B
A
8.94  
7.24  
11-8  
.574  
14.58  
.125  
3.18  
.352  
8.94  
.230  
7.24  
.230  
5.84  
.230  
5.84  
1-208657-0  
1-207216-6  
1-207216-7  
17-28  
23-57  
.232  
5.89  
.333  
8.46  
1-796329-1  
A
1Four 4-40 threaded inserts per receptacle.  
Other Available  
Posted Contacts  
Tyco Electronics can  
make available contacts  
with various solder tail  
lengths for loading into the  
standard or reverse sex,  
square flange receptacles  
for applications requiring  
custom solder tail lengths.  
.125 [3.18] Min.  
.574 [14.58] Max.  
27  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Circular Plastic Connectors, Series 2 (Continued)  
Square Flange Feed-Thru Receptacles  
Special CPC Connectors,  
Series 2  
(with Permanently Sealed .040 [1.02] Dia. Solid Pins)  
(Pressure rated up to 30 psi)  
.025  
0.64]  
G Dia.  
E [  
.010  
0.25]  
Panel Thk.  
D [  
.125 Max.  
[3.18]  
.010  
0.25]  
B [  
.010  
0.25]  
D [  
Pin Both  
Sides  
+.007  
F
Dia.  
–.000  
[+0.18]  
.010  
0.25]  
C [  
Panel Cutout  
A Max.  
Listed plug connector part numbers  
are for connectors only; contacts  
must be ordered separately.  
H Max.  
Plug  
Material  
J Max.  
Housing—Thermoplastic, 94V-0 rated,  
black  
Feed-Thru Contacts—Copper alloy,  
plated gold over nickel  
Thread Size  
(See chart)  
Related Product Data  
Socket Contacts (for Plugs)—  
Pages 29-30  
Dimensions  
E
Arrangement  
Thread  
Size  
No.  
A
B
C
D
F
G
H
J
Contact Arrangement—Page 31  
Performance Characteristics—  
Page 6  
Accessories—Pages 38-42  
Technical Documents—Page 80  
1.035  
26.29  
1.040  
26.42  
.688  
.188  
.844  
1.125  
.125  
.840  
.800  
.975  
5/8-24  
11-8  
17.48  
4.78  
21.44  
28.58  
3.18  
21.34  
20.32  
24.77  
UNEF-2A  
1.050  
26.67  
.188  
4.78  
1.125  
28.58  
1.435  
36.45  
.150  
3.81  
1.210  
30.73  
.800  
20.32  
1.349  
34.26  
15/16-20  
UNEF-2A  
17-28  
Part Numbers  
Standard  
Numbering  
Plug  
Reverse  
Numbering  
Plug  
Square Flange  
Feed-Thru  
Receptacle  
Arrangement  
No.  
11-8  
17-28  
205838-1  
206125-1  
206460-1  
206126-1  
206458-1  
206127-1  
Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering  
of cavities.  
28  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts  
With Insulation Support  
Size 20 DF,  
Precision Formed,  
Crimp Contacts  
.085  
Dia.  
[2.16]  
Max.  
Contact Size—20  
Pin Diameter—.040 [1.02]  
*Test Current—7.5 ampere  
(Single contact, free-air test current;  
not to be construed as contact rating  
current. Use only for testing.)  
*Note: Total current capacity of each  
contact in any given connector is  
dependent on the heat rise resulting  
from the combination of electrical loads  
of all contacts in the connector  
.390  
[9.91]  
.575  
[14.61]  
.0015 Dia.  
.0400  
[1.02  
0.034  
]
arrangement and the maximum ambient  
temperature in which the connector will  
be operating. See page 8.  
.150  
[3.81]  
Localized Gold Plate Area  
Pin  
Pin  
.370  
[9.34]  
.555  
[14.1]  
Socket  
.085  
Dia.  
[2.16]  
Max.  
Material  
Pin Body—Brass  
Socket—Phosphor bronze  
Contact Finish  
.100  
[2.54]  
A—Select gold flash over nickel  
on entire contact, with additional  
.000030 [0.00076] gold on  
mating end  
B—Duplex plated .000030  
[0.00076] gold on mating end, tin  
on termination end, with entire  
contact nickel underplated  
C—Gold flash over nickel on entire  
contact  
D—Duplex plated gold flash on  
mating end, tin on termination end,  
with entire contact nickel  
underplated  
Localized Gold Plate Area  
Socket  
Contact Part Nos.  
Color  
Code  
(Loose  
Piece)  
Wire  
Size  
Ins. Contact  
Tooling  
Dia.  
Code  
Pin  
Socket  
Strip Form  
Hand  
Tool  
Range  
Max. Finish  
Applicator††  
Strip Form Loose Piece Strip Form Loose Piece  
A
66507-3  
1658540-4  
66507-4  
66507-9  
1658540-5  
1-66507-0  
1658540-2  
66682-4  
66505-3  
1658538-2  
66505-4  
66505-9  
††  
or 466901-1††  
or 1016015-1††  
466423-  
B
C
D
A
B
D
A
B
C
D
A
B
C
D
.040  
Blue  
Dot  
91503-15  
1.02  
28-24  
AWG  
1-66505-0  
5-66505-9  
66683-4  
1658540-1  
66682-2  
1658538-3  
66683-2  
[0.08-0.2  
mm2]  
466758-2††  
.060  
1.52  
Black  
Dot  
5066682-9  
5066682-6  
745254-2  
1658544-2  
745254-3  
1658544-3  
66506-3  
1-5066683-0  
5066683-7  
745253-2  
1658543-2  
745253-3  
1658543-3  
66504-3  
or 466963-1†† 91549-15  
or 567804-1††  
745254-6  
1658544-1  
745254-7  
1-745254-6  
66506-9  
745253-6  
1658543-1  
745253-7  
1-745253-6  
66504-9  
1658537-4  
1-66504-0  
1658537-2  
26-22  
AWG  
466968-1††  
.050  
Yellow  
Dot  
Related Product Data  
91525-15  
††  
or 567849-1††  
or 567036-  
[0.12-0.4 1.27  
mm2]  
Application Tooling—Pages 76-79  
Technical Documents—Page 80  
Product Specification—108-40005  
††  
466422-  
24-20  
AWG  
or 466900-1††  
or 567801-1††  
or 1016002-1††  
Red  
Dot  
1658539-1  
66506-4  
1658539-3  
1-66506-0  
1658539-4  
1658537-3  
66504-4  
.060  
91503-15  
[0.2-0.6 1.52  
mm2]  
Insertion/Extraction Tool  
Part No. 91285-1  
Instruction Sheet—408-9404  
1658539-2  
1658537-1  
5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)  
Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1  
(without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).  
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,  
contact Technical Support.  
This tool includes interchangeable  
tips to Insert/Extract:  
Size 22, 28-22 AWG  
[0.08-0.03 mm2] Crimp Contacts  
Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2]  
(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.  
Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.  
Size 20, 28-20 AWG [0.08-0.6 mm2]  
Crimp and Solder Cup Contacts  
Size 20, Posted Contacts  
29  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Signal Contacts (Continued)  
Size 20 DM,  
Screw-Machined,  
Crimp Contacts  
Pin Diameter.040 [1.02]  
Test Current*—7.5 amperes (Single  
contact, free-air test current; not to be  
construed as contact rating current.  
Use only for testing.)  
Pin  
Socket  
M39029/63-368  
(Supersedes M24308/10-1)  
M39029/64-369  
(Supersedes M24308/11-1)  
Tape Mounted  
Contacts2  
Part  
Wire Size  
Range1  
Loose Piece Contacts  
Hand Tool Nos.  
Positioner Nos.  
Ins. Dia.  
(Max.) Configuration  
Contact  
Material and Finish  
Pin Body—Copper alloy per  
QQ-B-626  
Socket Body—Beryllium copper  
per QQ-C-530  
Socket Sleeve—Passivated stainless  
steel per QQ-S-766  
Military  
No. (M39029/)  
Part  
No.  
Military  
(M22520/)  
Part  
No.  
Military  
(M22520/)  
Part  
No.  
AWG mm2  
No.  
Pin  
205089-2  
205090-2  
64-369  
63-368  
205089-1  
205090-1  
.068  
1.73  
24-20 0.2-0.6  
02-01  
601966-1  
2-08  
601966-5  
Socket  
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].  
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel.  
Plating pin and socket body—  
.000050-.000100 [0.00127-0.00254]  
min. gold over .000100-.000150  
[0.00254-0.00381] min. copper  
.085  
[2.16]  
Max.  
Dia.  
Gold plating per MIL-G-45204  
Copper plating per MIL-C-14550  
.133  
.390  
[9.91]  
[9.58]  
Max.  
.580  
[14.73]  
Type 20 DF, Solder  
Contacts  
Pin Diameter.040 [1.02]  
.0015  
.0400  
[1.02  
Dia.  
0.034  
]
Test Current*—7.5 amperes (Single  
contact, free-air test current; not to be  
construed as contact rating current. Use  
only for testing.)  
.150  
[3.81]  
Localized  
Gold Plate  
Area  
Pin  
Material and Finish  
Pin—Brass, plated gold flash over  
nickel on entire contact with additional  
.000030 [0.00076] min. gold on  
mating end  
Socket—Phosphor bronze, plated  
gold flash over nickel on entire contact  
with additional .000030 [0.00076] min.  
gold on mating end  
.560  
[14.23]  
Ref.  
*Note: Total current capacity of  
each contact in a given connector is  
dependent on the heat rise resulting  
from the combination of electrical  
loads of all contacts in the connector  
arrangement and the maximum  
ambient temperature in which the  
connector will be operating. See  
page 8.  
.085  
[2.16]  
Max.  
Dia.  
.070  
[1.78]  
Max.  
Dia.  
Socket  
Strip Form  
Contact No.  
Loose Piece  
Contact No.  
Pin  
66570-2  
Socket  
66569-2  
Pin  
66570-3  
Socket  
66569-3  
Note: Contacts to be soldered to wire before being inserted into  
housing, 18 AWG [0.8 - 0.9 mm2] max. wire size.  
30  
Catalog 82021  
Revised 7-07  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
South America: 55-11-2103-6000  
Hong Kong: 852-2735-1628  
Japan: 81-44-844-8013  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-470-4425  
Mexico: 52-55-1106-0800  
C. America: 57-1-254-4444  
www.tycoelectronics.com  
UK: 44-208-420-8341  
Note: All part numbers  
are RoHS Compliant.  
AMP Circular Connectors for  
Commercial Signal and Power Applications  
Contact Arrangements, Series 2  
Note: Contact arrangements  
shown are of pin mating face  
(plug or receptacle). Socket  
mating face is mirror image.  
Shell Size 11  
.062  
.062  
[1.57] [1.57]  
.124  
.124  
[3.15]