MIC38C42/3/4/5
Micrel, Inc.
When designing high-frequency converters, avoid capacitive
and inductive coupling of the switching waveform into high-
impedance circuitry such as the error amplifier, oscillator, and
current sense amplifier. Avoid long printed-circuit traces and
component leads. Locate oscillator and compensation circuitry
near the IC. Use high frequency decoupling capacitors on
V
REF
, and if necessary, on V
DD
. Return high
di/dt
currents
directly to their source and use large area ground planes.
Buck Converter
Refer to figure 1. When at least 26V is applied to the input,
C5 is charged through R2 until the voltage V
DD
is greater
than 14.5V (the undervoltage lockout value of the MIC38C42).
Output switching begins when Q1 is turned on by the gate
drive transformer T1, charging the output filter capacitor C3
through L1. D5 supplies a regulated +12V to V
DD
once the
circuit is running.
Current sense transformer CT1 provides current feedback to
ISNS for current-mode operation and cycle-by-cycle current
limiting. This is more efficient than a high-power sense resistor
and provides the required ground-referenced level shift.
When Q1 turns off, current flow continues from ground through
D1 and L1 until Q1 is turned on again.
The 100V Schottky diode D1 reduces the forward voltage drop
in the main current path, resulting in higher efficiency than
could be accomplished using an ultra-fast-recovery diode.
R1 and C2 suppress parasitic oscillations from D1.
Using a high-value inductance for L1 and a low-ESR capaci-
tor for C3 permits small capacitance with minimum output
ripple. This inductance value also improves circuit efficiency
by reducing the flux swing in L1.
Magnetic components are carefully chosen for minimal loss
at 500kHz. CT1 and T1 are wound on Magnetics, Inc. P-
type material toroids. L1 is wound on a Siemens N49 EFD
core.
Application Information
Familiarity with 384x converter designs is assumed.
The MIC38C4x has been designed to be compatible with
384xA series controllers.
MIC38C4x Advantages
Start-up Current
Start-up current has been reduced to an ultra-low 50µA (typi-
cal) permitting higher-valued, lower-wattage, start-up resistors
(powers controller during power supply start-up). The reduced
resistor wattage reduces cost and printed circuit space.
Operating Current
Operating current has been reduced to 4mA compared to
11mA for a typical bipolar controller. The controller runs
cooler and the V
DD
hold-up capacitance required during
start-up may be reduced.
Output Driver
Complementary internal P- and N-channel MOSFETs pro-
duce rail-to-rail output voltages for better performance driving
external power MOSFETs. The driver transistor’s low on-
resistance and high peak current capability can drive gate
capacitances of greater than 1000pF. The value of output
capacitance which can be driven is determined only by the
rise/fall time requirements. Within the restrictions of output
capacity and controller power dissipation, maximum switching
frequency can approach 500kHz.
Design Precautions
When operating near 20V, circuit transients can easily exceed
the 20V absolute maximum rating, permanently damaging the
controller’s CMOS construction. To reduce transients, use
a 0.1µF low-ESR capacitor to next to the controller’s supply
V
DD
(or V
D
for ‘-1’ versions) and ground connections. Film
type capacitors, such as Wima MKS2, are recommended.
V
IN
26V to 40V
CT1
Q1
IRF820
D4
1N765B
V
OUT
12V, 2A
R1
10
1/2W
C2
1000pF
L1 48µH
31DQ10
D1
C3
3.3µF
C4
0.1µF
R2
68k
0.1µF*
MKS2
D2
M17Z105
1/4W
C5
4.7µF
4.7Ω
6.8k
0.22µF
0.1µF
100k
1
2
3
MIC38C42
D3
MBR030
COM P V R E F
FB
ISNS
VDD
OU T
8
7
6
5
D5
T1
C8
0.1µF
1N4001
6.19k
1%
1.62k
1%
R4
18
4
RT/CT GND
C7
200pF
R5
16k
0.1µF
*Locate near MIC38C42 supply pins
Figure 1. 500kHz, 25W, Buck Converter
September 2007
7
M9999-091107
MICREL [ MICREL SEMICONDUCTOR ]
