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一、KY系列一体化安装型工业温控器的温度测量及控制原理
1、温度测量、显示原理
 温度信号为非电量值，工业控制应用中多是利用温度传感器采集测量物质的温度。通过温度传感器将测量的温度信号转换为电信号，再通过放大、滤波后送A/D转换器，实现模拟信号到相应数字信号的转换，然后利用数字信号处理方法计算得出温度值，实现温度的测量，KY系列一体化安装型工业温控器也是采用这一方法，测量过程如图1所示。

  图1中被放大的测量信号仍为模拟电信号，不能被单片机识别，要实现测量温度值的显示和单片机控制处理，还需要进行模数转换操作，温度信号显示过程如图2所示。

2、温度控制原理
被放大的温度测量信号经A/D模数转换后，成为单片机可识别的数字信号，并将其送入主控单元，与主控单元已设置好的给定值比较，经过PID运算得到输出控制值。此输出控制值用来控制KY系列一体化安装型工业温控器的可控硅模块单元导通角大小，进而控制执行元件加热功率，最终达到控制被测系统温度值的功能。温度控制过程如图3所示。

二、井式炉特性
井式炉是周期式作业炉，适用于杆类、长轴类零件的热处理。
井式炉外壳为钢板和型钢制成圆柱形炉体，全数采用密封焊接。加热元件绕成螺旋状装置在炉膛的搁丝砖上。以电为热源的井式炉为井式电阻炉。
井式电阻炉整个炉膛是一个密闭的空间，具有辐射传热的特性，对没有强制对流的井式炉还应当在炉子的上部与下部适当增加一些功率。由于井式炉结构和电热体布置等原因，炉内的实际温度分布是不均匀的。

三、KY系列一体化安装型工业温控器在井式电阻炉中的应用
  由井式炉炉体特性可知，炉膛内的各区的升温特性不同，而热处理工艺所需要的却是在一个工作空间内的温度分布均匀，并能长时间保持稳定。下面介绍如何应用辉达工控KY系列一体化安装型工业温控器进行井式炉控制，以保证井式炉炉温的均匀性。
  热电偶KY系列一体化安装型工业温控器可实现对炉内局部温度的控制和测量，在这样的条件下，为了确保炉内工作空间炉温的均匀性，采用多区温度控制。
  热电偶测温过程中只有被测介质、零件和热电偶之间的热交换过程达到完全的动态平衡，热电偶检测到的温度才能代表零件温度。但由于它们之间传热的复杂性和测温存在滞后等因素，要想达到完全动态平衡是不可能的，为使热电偶测量温度与零件实际温度相近，采用多点温度采集。
  不同炉子的温度均匀性不同，进行多区工艺曲线控制前，需要先测试炉子的温度均匀特性。具体做法是，首先根据炉体大小和井式炉加热空间分布特性，选用3个测温精度相同的热电偶分别测量井式炉上、中、下三个加热工作区的温度采集，分别作为1、2、3加热区的采集温度。
  再将3个热电偶对应接入三台KY系列一体化安装型工业温控器分别控制1、2、3区加热元件工作，根据3个加热区采集到的温度值与设定温度差值，进行PID运算，在炉子升温过程中，根据各个温区的加热情况，不断调整三区PID控制参数和输出大小，以使三个温区的温度基本一致，即保证整个炉膛内工作区的温度均匀。在调节炉膛温度均匀性的过程中，记录数据，得到炉子的加热特性。温度均匀性测试后，根据测试得出的数据，分别设置三个KY系列一体化安装型工业温控器的工艺曲线参数，进而实现对多个温区的控制。

结束语
  KY系列一体化安装型工业温控器在实际井式炉控制上得到很好的应用，项目应用中的井式炉温度均匀性得到了很好的提升和保证。
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GE FANUC A06B-0331-B575/7075 AC SERVO MOTOR *NEW NO BOX*

GE FANUC IC754VSI12CTD-FG IC754VSI12CTD QUICKPANEL VIEW ES1221 R

FANUC A06B-0186-B675 USPP A06B0186B675

FANUC A02B-0076-B501 MOTHER BOARD

1 PC  Fanuc A02B-0280-B502 OI/MA System In Good Condition

FANUC A06B-0651-B511 USPP A06B0651B511

FANUC A06B-0601-B031 USPP A06B0601B031

1PCS  FANUC PLC System 0i-MC A02B-0309-B522 Tested

GE FANUC A06B-0357-B755 SERVO MOTOR MODEL 30F/2000 NEW

FANUC A05B-2301-C302 *NEW NO BOX*

GE, TGT-000A-4-0-AA, 78005682AA, Fanuc Motion Control Module NEW

GE FANUC SERVO MOTOR A06B-0502-B204 #7000 MOD 20S

FANUC A06B-6090-H234 NSFP A06B6090H234

FANUC A06B-6102-H245 USPP A06B6102H245

FANUC A06B-6053-H080 VELOCITY CONTROL UNIT

Fanuc Control Series Oi-TC A02B-0309-B522 Yr2008

FANUC A13B-0080-B001 USPP A13B0080B001

FANUC A06B-0506-B374 USPP A06B0506B374

GE FANUC IC800SSI228RD2-BE USPP IC800SSI228RD2BE

FANUC A06B-0503-B011 USPP A06B0503B011

FANUC A06B-1006-B306 USPP A06B1006B306

FANUC A06B-6064-H315 USPP A06B6064H315

FANUC A02B-0238-B531 18I-MA PANEL

GE FANUC IC693CPU364 NSFP IC693CPU364

New in Box A06B-6105-H001 Fanuc AC Servo Amplifier AO6B-6105-HOO1

FANUC A05B-2301-C195 TEACH PENDANT WE SHIP WORLDWIDE

FANUC A06B-0502-B065 NEW | IN STOCK | A06B0502B065

FANUC A06B-6064-H303#H550 SERVO AMPLIFIER *NEW OUT OF BOX*

GE FANUC A06B-0829-B402#3000 AC SPINDLE MOTOR *NEW NO BOX*

GE FANUC IC800SSI407RD2A IC800SSI407RD2 BE IC800SSI407 IC800

GE FANUC SERVO MOTOR A06B-0153-B675 NIB FREIGHT

GE FANUC A20B-0009-0534

GE FANUC DS215DMCBG1AZZ03B DS215DMCBG1 DS215DMCBG

GE Fanuc IC800SSI104RD2-DE IC800SSI104 S2K SERVO NEW

FANUC A06B-6064-H312 USPP A06B6064H312

FANUC A06B-0502-B754 NSFP A06B0502B754

GE Fanuc, IC5002SBX4000, Intelligence Operator Panel PC Display Screen 12Inch NE

A06B-0854-B927#0741 FANUC CONTROLLERS REMANUFACTURED

FANUC A06B-6102-H230 USPP A06B6102H230

FANUC A06B-6096-H107 NSFP A06B6096H107

FANUC MOTHERBOARD A16B-1010-0321/03A FANUC PC CASSETTE B

FANUC A06B-0331-B588 USPP A06B0331B588

GE FANUC SERVO MOTOR A06B-0730-B304

FANUC A06B-6059-H212 USPP A06B6059H212

FANUC A06B-0501-B521 NSFP A06B0501B521

FANUC A06B-0501-B201 USPP A06B0501B201

FANUC A05B-2020-C103 RF MDI CRT A20B-1001-0070 A05B-2022-C121 A61L-0001-0086

FANUC A05B-2022-C101 RF MDI CRT A20B-1001-0070 A05B-2022-C121 A61L-0001-0086

FANUC A06B-0502-B067 USPP A06B0502B067

FANUC A06B-0353-B831 NSPP A06B0353B831

GE FANUC AO6B-0856-B3003000 NSFP AO6B0856B3003000

GE FANUC IC752WBB203 USPP IC752WBB203

FANUC CIRCUIT BOARD A16B-2000-0063/06C

FANUC A06B-6111-H015 SERVO AMPLIFIER *NEW OUT OF BOX*

GE FANUC IC3600SVSE1H1D NSFP IC3600SVSE1H1D

FANUC A16B-0180-0260 USPP A16B01800260

FANUC A06B-0651-B005 USPP A06B0651B005

REFURBISHED FANUC A06B-6088-H22#H500 SPINDLE AMPLIFIER MODULE A06B6088H22

FANUC AC SPINDLE SERVO UNIT A06B-6044-H008 *OEM*

FANUC DC SERVO MOTOR A06B-0642-B005 *NEW OUT OF BOX*

FANUC A06B-6111-H022 SERVO AMPLIFIER (AS IS) *NEW OUT OF BOX*

FANUC A02B-0247-B532 21i-TA TOUCHSCREEN

Fanuc A06B-6058-H334 Servo Amplifier Drive Inverter NEW

FANUC A06B-6064-H308#H550 AC SPINDLE SERVO UNIT (AS PICTURED) *NEW NO BOX*

Fanuc 11M Spindle Amp. A20B-1000-0693 With Orientation Board A20B-0009-0520/06B

FANUC * 200-240V 1.5KW SERVO AMPLIFIER SER.B * A06B-6105-H003

FANUC SERVO AMPLIFIER A06B-6105-H003 MISSING COVER WITH A16B-2000-0063/05C

Fanuc A06B-6059-H226#H607 AC Spindle Servo Unit A06B6059H226H607

FANUC MMC-N CONTROL BOARD A02B-0207-C022

FANUC A16B-3200-0610/16F,A20B-2101-0230/06C,A20B-2101-0221/06E, 12D

FANUC A16B-3200-0610/12F,A20B-2101-0230/04C,A20B-2101-0221/06E, 12D

GE FANUC TOTAL CONTROL QPI3D200E2P B QPI31200 QUICKPANEL

GE FANUC IC752WTC552 AA DISPLAY STATION 2000 NNB

GE FANUC IC752DPA062-BB IC752DPA062 DATAPANEL 1062

GE FANUC CQPGCTDE0000-A CQPGCTDE0000 NEW

GE FANUC A06B-6093-H114 SERVO AMPLIFIER NEW IN BOX

NEW FANUC A06B-6107-H003 TESTED UNDER FULL LOAD, WARRANTY

GE FANUC 90-70 A03B-0812-B101 IC697MCS704A IC697MCS704 NEW

GE Fanuc BOARD A20B-0006-0880/19G A20B-0006-0880

GE FANUC A06B-6064-H318 H550 SPINDLE AMP

GE FANUC A06B-6102-H106 #H520 AMPLIFIER 6 MONTH WARRANTY

New GE Fanuc A06B-6114-H208

FANUC A02B-0060-C031,TR-9DK 1 B CNC INTERFACE,A61L-0001-0076,X80829, ,BOXZI

FANUC A02B-0059-C508 CONTROL PANEL, A61L-0001-0076,TR-9DK1 B,TBM81888 ,CT

NEW GE FANUC IC697 MEM735D 32-BIT CMOS EXPANSION MEMORY CARD, PLC VA-7 CMPB1 FL

FANUC A04B-0216-C421-01 CNC POWER CONTROL UNIT , CJ

New A06B-6110-H037 PSM-37i Fanuc Alpha Power Supply

FANUC 200/240V AXIS SERVO AMPLIFIER SER.C A06B-6105-H003 100304

FANUC A06B-0506-B001 USPP A06B0506B001

FANUC A06B-0356-B756 USPP A06B0356B756

NEW GE FANUC WHEDCO MTR-3T45-H-R-0-M-0-A SERVO MOTOR 35006557 MTR3T45HR0M0A

NEW FANUC 9" CRT MDI DISPLAY PANEL A02B-0076-C121

FANUC A06B-6057-H201 USPP A06B6057H201

New GE FANUC IC754VSF15CTD-FG PLC High Quality Circuit Board Quick Panel Control

GE FANUC A06B-0859-B200#3000 AC SPINDLE MOTOR *NEW NO BOX*

FANUC A06B-0501-B511 USPP A06B0501B511

GE FANUC A06B-6059-H002 USPP A06B6059H002

FANUC A06B-0758-B104#3000 AC SPINDLE MOTOR *NEW NO BOX*

FANUC A97L-0118-0950 *NEW IN BOX*

FANUC A97L-0118-0896#380A-155 *NEW IN BOX*

FANUC A97L-0118-0950/14.7 *NEW IN BOX*

New FANUC CNC Controller Spare Parts A02B-0279-B502

NEW FANUC A02B-0236-C205 PLC 90 days warranty

FANUC A06B-6088-H330#H500 AMPLIFIER MODULE (AS PICTURED)

GE Fanuc A06B-6105-H003 6 Axis Servo Amplifier A06B6105H003 A16B-2000-0063

FANUC A06B-6082-H222 # 510 SPINDLE AMP MODULE SPMC-22

GE FANUC A06B-6096-H201 NEW AMPLIFIER

FANUC A06B-6064-H201 USPP A06B6064H201

Fanuc A06B-6057-H007 Servo Amplifier

FANUC A06B-6050-H003 SERVO DRIVE *NEW OUT OF BOX*

GE FANUC 20S A06B-0502-B242#7000 AC SERVO MOTOR *NEW NO BOX*

Steuerungspanel Fanuc A13B-0196-B300

GE FANUC IC693CPU374 USPP IC693CPU374

GE FANUC IC698CPE030-BA CPU Module

GE FANUC A06B-6058-H226 SERVO AMPLIFIER NEW 1 YEAR WARRANTY

FANUC A16B-0160-0791 USPP A16B01600791

Fanuc A02B-0299-B802 Fanuc Sereis Oi-MB 0i-mb

FANUC A06B-0614-B031 USPP A06B0614B031

FANUC A06B-0642-B011 USPP A06B0642B011

FANUC A06B-0353-B831 USPP A06B0353B831

Fanuc Servo Amplifier A06B-6057-H403 repaired A06B6057H403 board A16B-1200-0670

Fanuc A06B-6050-H005 Servo Drive

GE FANUC IC670ALG320 NSFP IC670ALG320

GE FANUC IC670ALG330 NSFP IC670ALG330

GE FANUC IC670ALG240 NSFP IC670ALG240

GE FANUC IC670ALG230 NSFP IC670ALG230

FANUC A06B-6087-H137 USPP A06B6087H137

FANUC IC752WFB205 USPP IC752WFB205

GE FANUC IC3600AIAD1 USPP IC3600AIAD1

GE Fanuc IC693CPU374-KZ NIB Factory sealed

FANUC A02B-0309-B520 0i-TC Control

Fanuc Model: 6100-H003 Servo Amplifier. A20B-2002-0713 / 06C Good  Stock

GE FANUC SERVO MOTOR A06B-0143-B675 12/3000

FANUC A06B-0564-B075 USPP A06B0564B075

Fanuc A06B-6059-H206 Servo Drive Spindle Amplifier

FANUC A06B-0855-B190#3000 AC SPINDLE MOTOR *NEW NO BOX*

GE Fanuc PLC with PanelMate MMI in cabinet

FANUC A02B-0094-C901 USPP A02B0094C901

GE FANUC IC5105KAX0000 NSFP IC5105KAX0000

FANUC A06B-0148-B176 USPP A06B0148B176

FANUC A350-0004-T012 USPP A3500004T01201

NIB GE FANUC 44A719307104 CPU14 PROCESSOR BOARD *

GE FANUC IC752WTE001B IC752WTE001 MODEL 2000

GE FANUC DS3800HRRB1B1A DS3800HRR DS3800HR DS3800

GE FANUC A06B-6102-H202 #H520 SPINDLE AMP NEW

GE FANUC IC5005TAX0010-A IC5005TAX0010 44A751082

GE FANUC A06B-6042-H102 VELOCITY AMPLIFIER

GE FANUC DS200FCRLG1AFC DS200FCRLG1 DS200FCR DS200 1 YEAR WARRANTY

FANUC A06B-0732-B900 USPP A06B0732B900

FANUC A06B-6055-H112 USPP A06B6055H112

Fanuc PC Board. Part No. A16B-2100-0200/050

GE FANUC TOTAL CONTROL QPI2D100E2P QPI2D100 QUICKPANEL NEW

FANUC A16B-0190-0020 USPP A16B01900020

Fanuc Master board A16B-1000-0030 Mother A16B10000030 6M Control Circuit cnc

GE FANUC IC697CMM741 FNFP IC697CMM741

FANUC A06B-0266-B500#0100 SERVO MOTOR *NEW IN BOX*

FANUC A06B-0501-B501 USPP A06B0501B501

GE FANUC IC600KD512 USPP IC600KD512

FANUC A06B-6042-H102 USPP A06B6042H102

FANUC A06B-6057-H403 USPP A06B6057H403

FANUC A13B-0196-B412 CNC DISPLAY WITH A08B-0084-C120/C HDD UNIT

GE FANUC A06B-6096-H106 *FACTORY SEALED*

GE Fanuc IC752WFC502C Dsiplay Station Model Keypad Operator Interface 2050 2.4A

FANUC A06B-1406-B253 AC SPINDLE MOTOR *NEW NO BOX*

GE FANUC 30S/3000 A06B-0319-B074#7008 AC SERVO MOTOR *NEW NO BOX*

FANUC A06B-6087-H130-R POWER SUPPLY MODULE *NEW NO BOX*

FANUC A06B-6044-H308 (AS PICTURED)

GE Fanuc AC Spindle Motor A06B-0854-B300#3000 7.5kw NEW

New Fanuc A05B-2605-J221 Programmable Logic Controller Module Unit A05B2605J221

New Fanuc A06B-0227-B805 AC Servo Motor 1.6kW 3000min A8/3000i A06B0227B805 Unit

GE FANUC A06B-6120-H011 P. SUPPLY NEW IN BOX

(NEW) FANUC A06B-6200-H011 New in Box A06B6200H01 Free "FedEx" intl' shipping!

GE FANUC QPI2D100S2P-E QPI2D100S2P QUICKPANEL

GE FANUC IC754CSX06CTD-AB IC754CSX06CTD ES0624 NIB

FANUC SPINDLE DRIVE A06B-6055-H112

FANUC RJ3 A06B-6105-H002 TESTED UNDER FULL LOAD with A16B-3200-0440 warranty

GE FANUC A06B-0315-B205 #7008 SERVO MOTOR MODEL 10S

FANUC RJ3 A06B-6105-H002 DRIVE FULLY TESTED UNDER LOAD, WARRANTY

Fanuc Spindle Drive A06B-6044-H308

FANUC A06B-6102-H115 #H520 TESTED UNDER FULL LOAD, WARRANTY

GE FANUC DS200SPCBG1A DS200SPCBG1 DS200 NEW 1 YEAR WARRANTY

NEW FANUC A06B-6102-H226 #H520 TESTED UNDER FULL LOAD WARRANTY

GE/Fanuc IC697CPX772-JD IC697CPX772 CPU MODULE 96MHZ 2K DISCRETE I/O

FANUC A16B-2200-0081 USPP A16B22000081

GE FANUC A06B-0753-B200 USPP A06B0753B200

GE FANUC A06B-0502-B074#7000 *NEW NO BOX*

Fanuc Spindle Servo Drive A06B-6044-H018

FANUC A06B-6087-H145 POWER SUPPLY MODULE

GE FANUC A06B-0854-B927 USPP A06B0854B927