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产品型号JRW017A0B的Datasheet PDF文件预览

Data Sheet  
July 21, 2008  
JRW017/040/060/065/070 Series Power Modules;DC-DC Converter  
36- 75Vdc Input, 1.2Vdc to 12Vdc Output;17A/40A/60A/65A/70A  
Features  
RoHS Compliant  
ƒ
Compliant to RoHS EU Directive 2002/95/EC (-Z  
versions)  
ƒ
Compliant to ROHS EU Directive 2002/95/EC with  
lead solder exemption (non-Z versions)  
ƒ
ƒ
ƒ
Delivers up to 70A Output current  
High efficiency – 91% at 3.3V full load  
Improved Thermal Performance:  
42A at 70ºC at 1m/s (200LFM) for 3.3Vo  
ƒ
ƒ
Low output voltage-supports migration to future IC  
supply voltages down to 1.0V  
Applications  
Industry standard Half brick footprint  
61.0mm x 58.4mm x 9.5mm  
(2.40in x 2.30in x 0.38in)  
ƒ
ƒ
ƒ
ƒ
ƒ
Distributed power architectures  
Wireless Networks  
ƒ
ƒ
ƒ
ƒ
High power density and Low output ripple and noise  
2:1 Input voltage range  
Optical and Access Network Equipment  
Enterprise Networks  
Constant switching frequency  
Latest generation IC’s (DSP, FPGA, ASIC)  
and Microprocessor powered applications  
Output overcurrent/voltage/Overtemperature  
protection  
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Single Tightly regulated output  
Remote sense  
Options  
ƒ
ƒ
ƒ
ƒ
Auto restart after fault protection shutdown  
Adjustable output voltage (+10%/ -20%)  
Negative logic, Remote On/Off  
Wide operating temperature range (-40°C to 85°C)  
Positive logic, Remote On/Off  
Case ground pin (-H Baseplate option)  
Active load sharing (Parallel Operation)  
Meets the voltage insulation requirements for ETSI  
300-132-2 and complies with and is Licensed for  
Basic Insulation rating per EN 60950  
ƒ
ƒ
CE mark meets 73/23/EEC and 93/68/EEC  
directives§  
UL* 60950-1Recognized, CSAC22.2 No. 60950-1-  
03 Certified, and VDE0805:2001-12 (EN60950-1)  
Licensed  
ƒ
ISO** 9001 certified manufacturing facilities  
Description  
The JRW series provide up to 70A output current in an industry standard half brick, which makes it an ideal choice  
for optimum space, high current and low voltage applications. The converter incorporates synchronous rectification  
technology and innovative packaging techniques to achieve high efficiency reaching 91% at 3.3V full load. The ultra  
high efficiency of this converter leads to lower power dissipation such that for most applications a heat sink is not  
required. The output is fully isolated from the input, allowing versatile polarity configurations and grounding  
connections. Built-in filtering for both input and output minimizes the need for external filtering.  
*
UL is a registered trademark of Underwriters Laboratories, Inc.  
CSA is a registered trademark of Canadian Standards Association.  
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.  
Document No: DS03-120 ver 1.23  
PDF name: jrw017-070a_series.ds.pdf  
** ISO is a registered trademark of the International Organization of Standards  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are  
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in  
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for  
extended periods can adversely affect the device reliability.  
Parameter  
Device  
All  
Symbol  
Min  
Max  
Unit  
Input Voltage  
Continuous  
VIN  
VIN, trans  
TA  
-0.3  
-0.3  
-40  
80  
100  
85  
Vdc  
Vdc  
°C  
Transient (100 ms)  
Operating Ambient Temperature  
(see Thermal Considerations section)  
Storage Temperature  
I/O Isolation  
All  
All  
All  
Tstg  
-55  
125  
°C  
1500  
Vdc  
Electrical Specifications  
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature  
conditions.  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
36  
48  
75  
Operating Input Voltage  
Maximum Input Current  
(VIN=0 to 75V , IO=IO, max  
All  
VIN  
Vdc  
Adc  
A2s  
)
All  
All  
IIN,max  
I2t  
7
1
Inrush Transient  
Input Reflected Ripple Current, peak-to-peak  
(5Hz to 20MHz, 12μH source impedance; VIN=0V  
to 75V, IO= IOmax ; see Figure 31)  
All  
All  
-
15  
60  
-
mAp-p  
dB  
Input Ripple Rejection (120Hz)  
CAUTION: This power module is not internally fused. An input line fuse must always be used.  
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an  
integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included;  
however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies  
require a time-delay fuse with a maximum rating of 20A (see Safety Considerations section). Based on the  
information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a  
lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.  
LINEAGE POWER  
2
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Electrical Specifications (continued)  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Output Voltage Set-point  
(VIN=VIN,nom, IO=IO, max, Tref=25°C)  
P
VO, set  
1.18  
1.20  
1.22  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
M
Y
G
F
1.47  
1.77  
2.47  
3.24  
4.95  
11.76  
1.16  
1.50  
1.80  
2.50  
3.30  
5.0  
1.52  
1.83  
2.53  
3.36  
5.05  
12.24  
1.24  
A
B
P
12.0  
VO  
Output Voltage  
Vdc  
Vdc  
(Over all operating input voltage,  
resistive load, and temperature  
M
1.45  
1.55  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
conditions until end of life)  
Y
G
F
1.75  
2.42  
3.20  
4.85  
11.64  
1.85  
2.58  
3.40  
5.15  
12.36  
A
B
Output Regulation  
Line (VIN = VIN, min to VIN, max  
Load (IO = IO, min to IO, max  
)
0.05  
0.2  
% VO, nom  
% VO, nom  
mV  
)
0.05  
15  
0.2  
50  
Temperature (TA=-40ºC to +85ºC)  
Output Ripple and Noise on nominal  
output  
(VIN =VIN, nom and IO = IO, min to IO, max  
,
Cout = 1μF ceramic // 10μF Tantalum  
capacitor)  
40  
RMS (5Hz to 20MHz bandwidth)  
mVrms  
Peak-to-Peak (5Hz to 20MHz  
bandwidth)  
100  
mVpk-pk  
External Capacitance  
P,M,Y,G,F  
COut,ext  
COut,ext  
30,000  
10,000  
μF  
μF  
A,B  
P,M  
G,Y  
F
Io  
Output Current  
0
0
70  
65  
60  
40  
17  
A
A
0
0
A
A
A
A
0
B
IO, cli  
80  
Output Current Limit Inception  
P,M  
A
73  
64  
A
A
G,Y  
F
50  
21  
A
A
A
B
Latched-  
off  
Output Short-Circuit Current  
All  
VO 250 mV @ 25o C  
LINEAGE POWER  
3
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Electrical Specifications (continued)  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
η
Efficiency  
P
84  
%
%
(VIN=VIN,nom, IO=IO, max, VO= VO,set TA=25°C)  
M
86  
%
%
%
%
%
Y
G
F
87  
90  
91  
A
B
92  
92  
kHz  
Switching Frequency  
fsw  
300  
Dynamic Load Response  
(ΔIo/Δt=1A/10μs; Vin=Vin,nom; TA=25°C;  
Tested with a 10 μF aluminum and a 1.0  
μF tantalum capacitor across the load.)  
Load Change from Io= 50% to 75% of  
Io,max:  
6
300  
4
%VO, set  
Peak Deviation  
P,M,Y,G  
Vpk  
ts  
Settling Time (Vo<10% peak deviation)  
μs  
%VO, set  
F,A  
B
Vpk  
ts  
300  
3
μs  
%VO, set  
Vpk  
ts  
500  
μs  
Load Change from Io= 75% to 50% of  
Io,max:  
6
300  
4
%VO, set  
Peak Deviation  
P,M,Y,G  
Vpk  
ts  
Settling Time (Vo<10% peak deviation)  
μs  
%VO, set  
F,A  
B
Vpk  
ts  
300  
3
μs  
%VO, set  
Vpk  
ts  
500  
μs  
Isolation Specifications  
Parameter  
Symbol  
Min  
Typ  
Max  
Unit  
pF  
Isolation Capacitance  
CISO  
RISO  
2700  
10  
Isolation Resistance  
MΩ  
General Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Hours  
g (oz.)  
Calculated MTBF (IO= 80% of IO, max, TA=40°C, airflow=1m/s (400LFM)  
Weight  
1,363,000  
60.3 (2.1)  
LINEAGE POWER  
4
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Feature Specifications  
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature  
conditions. See Feature Descriptions for additional information.  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Remote On/Off Signal interface  
(VI = VI,min to VI, max; Open collector or equivalent  
Compatible, signal referenced to VI (-) terminal)  
Negative Logic: device code suffix “1”  
Logic Low=module On, Logic High=Module Off  
Positive Logic: No device code suffix required  
Logic Low=module Off, Logic High=Module On  
Logic Low Specification  
Remote On/Off Current-Logic Low  
On/Off Voltage:  
All  
Ion/Off  
0.15  
1.0  
mA  
All  
All  
All  
Logic Low  
Von/Off  
Von/Off  
0.0  
1.2  
15  
50  
V
V
Logic High (Typ=Open Collector)  
Logic High maximum allowable leakage current  
Turn-On Delay and Rise Times  
Ion/Off  
μA  
(IO=IO, max  
)
Tdelay = Time until VO = 10% of VO,set from either  
P
Tdelay  
2
msec  
application of Vin with Remote On/Off set to On or  
operation of Remote On/Off from Off to On with Vin  
already applied for at least one second.  
M
Y
G
F
2
2
5
2
msec  
msec  
msec  
msec  
A
B
2.5  
2.5  
msec  
msec  
Trise = time for VO to rise from 10% of VO,set to 90%  
P
Trise  
1
msec  
of VO,set  
.
M
Y
G
F
1
1
3
1
1
1
msec  
msec  
msec  
msec  
msec  
msec  
A
B
Output voltage adjustment range (TRIM)  
Output Voltage Remote sense range  
Output Voltage Set-point Adjustment range  
Output Over voltage protection  
10  
80  
Vsense  
% VO, nom  
% VO, nom  
110  
1.6  
1.4  
P
M
Y
VOovsd  
Vdc  
Vdc  
1.8  
2.3  
2.9  
3.8  
5.7  
14  
2.2  
2.6  
3.4  
4.6  
6.5  
16  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
G
F
A
B
Over temperature Protection  
All  
Tref  
127  
°C  
Input Undervoltage Lockout  
Turn-on Threshold  
Vin, OVLO  
36  
34.5  
32.5  
V
V
30  
Turn-off Threshold  
LINEAGE POWER  
5
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves  
The following figures provide typical characteristics for the JRW017A0B1 (12V, 17A) at 25ºC. The figures are  
identical for either positive or negative Remote On/Off logic.  
7
Io = 17 A  
6
5
4
Io = 8.5 A  
Io = 0 A  
3
2
1
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (1 ms/div)  
Figure 1. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 4. Typical Start-Up Characteristics from Remote  
ON/OFF.  
95  
90  
85  
Vi = 36 V  
80  
Vi = 48 V  
75  
Vi = 75 V  
70  
0
3
6
9
12  
15  
18  
TIME, t (100μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 2. Converter Efficiency Vs Load at Room  
temperature.  
Figure 5. Transient Response to Dynamic Load Change  
from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (100μs/div)  
Figure 3. Typical Output Ripple and Noise at Room  
Figure 6. Transient Response to Dynamic Load Change  
from 50% to 75 % of full load current.  
temperature and Io = Io,max  
.
LINEAGE POWER  
6
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW040A0A (5V, 40A) at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
7
Io = 40 A  
6
Io =20 A  
5
4
Io = 0 A  
3
2
1
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (1 ms/div)  
Figure 7. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 10. Typical Start-Up Characteristics from  
Remote ON/OFF.  
95  
90  
85  
Vi =36 V  
80  
Vi =48 V  
75  
Vi = 75 V  
70  
0
10  
20  
30  
40  
TIME, t (100μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 8. Converter Efficiency Vs Load at Room  
temperature.  
Figure 11. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (100μs/div)  
Figure 9. Typical Output Ripple and Noise at Room  
Figure 12. Transient Response to Dynamic Load  
Change from 25% to 50 % of full load current.  
temperature and Io = Io,max  
.
LINEAGE POWER  
7
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW060A0F (3.3V, 60A)at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
8
7
Io =60 A  
6
Io =30 A  
5
Io = 0 A  
4
3
2
1
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (0.5ms/div)  
Figure 13. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 16. Typical Start-Up Characteristics from  
Remote ON/OFF.  
95  
90  
85  
Vi =36 V  
Vi =48 V  
Vi = 75 V  
80  
75  
70  
0
10  
20  
30  
40  
50  
60  
TIME, t (100μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 14. Converter Efficiency Vs Load at Room  
temperature.  
Figure 17. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (100μs/div)  
Figure 15. Typical Output Ripple and Noise at Room Figure 18. Transient Response to Dynamic Load  
temperature and Io = Io,max  
.
Change from 50% to 75 % of full load current.  
LINEAGE POWER  
8
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW065A0G (2.5V, 65A)at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
6
Io = 65 A  
5
Io = 32.5 A  
4
Io = 0 A  
3
2
1
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (2ms/div)  
Figure 19. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 22. Typical Start-Up Characteristics from  
Remote ON/OFF.  
95  
90  
85  
Vi =36 V  
80  
Vi =48 V  
75  
Vi = 75 V  
70  
0
10  
20  
30  
40  
50  
60  
70  
TIME, t (100μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 20. Converter Efficiency Vs Load at Room  
temperature.  
Figure 23. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (2.5μs/div)  
TIME, t (100μs/div)  
Figure 21. Typical Output Ripple and Noise at Room Figure 24. Transient Response to Dynamic Load  
temperature and Io = Io,max  
.
Change from 25% to 50 % of full load current.  
LINEAGE POWER  
9
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW065A0Y (1.8V, 65A) at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
4.5  
4
Io = 65 A  
3.5  
3
2.5  
Io = 32.5 A  
Io = 0 A  
2
1. 5  
1
0.5  
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (1ms/div)  
Figure 25. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 28. Typical Start-Up Characteristics from  
Remote ON/OFF.  
90  
88  
86  
84  
82  
Vi =36 V  
80  
78  
Vi = 48 V  
76  
74  
Vi = 75 V  
72  
70  
0
10  
20  
30  
40  
50  
60  
70  
TIME, t (200μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 26. Converter Efficiency Vs Load at Room  
temperature.  
Figure 29. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (200μs/div)  
Figure 27. Typical Output Ripple and Noise at Room Figure 30. Transient Response to Dynamic Load  
temperature and Io = Io,max  
.
Change from 25% to 50 % of full load current.  
LINEAGE POWER  
10  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW070A0M (1.5V, 70A) at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
4
3.5  
Io = 70 A  
3
Io = 35 A  
2.5  
Io = 0 A  
2
1. 5  
1
0.5  
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (1ms/div)  
Figure 31. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 34. Typical Start-Up Characteristics from  
Remote ON/OFF.  
90  
88  
86  
84  
82  
Vi =36 V  
80  
78  
Vi =48 V  
Vi = 75 V  
76  
74  
72  
70  
0
10  
20  
30  
40  
50  
60  
70  
TIME, t (200μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 32. Converter Efficiency Vs Load at Room  
temperature.  
Figure 35. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (200μs/div)  
Figure 33. Typical Output Ripple and Noise at Room Figure 36. Transient Response to Dynamic Load  
temperature and Io = Io,max  
.
Change from 25% to 50 % of full load current.  
LINEAGE POWER  
11  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Characteristic Curves (continued)  
The following figures provide typical characteristics for the JRW070A0P (1.2V, 70A) at 25ºC. The figures are identical  
for either positive or negative Remote On/Off logic.  
3.5  
3
Io = 70 A  
2.5  
Io = 35 A  
2
Io = 0 A  
1. 5  
1
0.5  
0
25  
35  
45  
55  
65  
75  
INPUT VOLTAGE, VIN (V)  
TIME, t (1ms/div)  
Figure 37. Typical Start-Up (Input Current)  
characteristics at room temperature.  
Figure 40. Typical Start-Up Characteristics from  
Remote ON/OFF.  
86  
84  
82  
80  
78  
Vi = 36 V  
76  
Vi = 48 V  
74  
Vi = 75 V  
72  
70  
0
10  
20  
30  
40  
50  
60  
70  
TIME, t (200μs/div)  
OUTPUT CURRENT, Io (A)  
Figure 38. Converter Efficiency Vs Load at Room  
temperature.  
Figure 41. Transient Response to Dynamic Load  
Change from 50% to 25% of full load current.  
36 Vin  
48 Vin  
75 Vin  
TIME, t (1μs/div)  
TIME, t (200μs/div)  
Figure 39. Typical Output Ripple and Noise at Room Figure 42. Transient Response to Dynamic Load  
temperature and Io = Io,max  
.
Change from 50% to 75 % of full load current.  
LINEAGE POWER  
12  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Test Configurations  
Design Considerations  
Input Source Impedance  
The power module should be connected to a low  
ac-impedance source. A highly inductive source  
impedance can affect the stability of the power  
module. For the test configuration in Figure 43, a  
100μF electrolytic capacitor (ESR< 0.7Ω at 100kHz),  
mounted close to the power module helps ensure the  
stability of the unit. Consult the factory for further  
application guidelines.  
Output Capacitance  
Note: Measure input reflected-ripple current with a simulated source  
inductance (LTEST) of 12 µH. Capacitor CS offsets possible battery  
impedance. Measure current as shown above.  
High output current transient rate of change (high  
di/dt) loads may require high values of output  
capacitance to supply the instantaneous energy  
requirement to the load. To minimize the output  
voltage transient drop during this transient, low E.S.R.  
(equivalent series resistance) capacitors may be  
required, since a high E.S.R. will produce a  
correspondingly higher voltage drop during the  
current transient.  
Figure 43. Input Reflected Ripple Current Test  
Setup.  
Output capacitance and load impedance interact with  
the power module’s output voltage regulation control  
system and may produce an ’unstable’ output  
condition for the required values of capacitance and  
E.S.R.. Minimum and maximum values of output  
capacitance and of the capacitor’s associated E.S.R.  
may be dictated, depending on the module’s control  
system.  
The process of determining the acceptable values of  
capacitance and E.S.R. is complex and is load-  
dependant. Lineage Power provides Web-based tools  
to assist the power module end-user in appraising  
and adjusting the effect of various load conditions and  
output capacitances on specific power modules for  
various load conditions.  
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or  
tantalum capacitor. Scope measurement should be made using a  
BNC socket. Position the load between 51 mm and 76 mm (2 in. and  
3 in.) from the module.  
Figure 44. Output Ripple and Noise Test Setup.  
Safety Considerations  
For safety-agency approval of the system in which the  
power module is used, the power module must be  
installed in compliance with the spacing and  
separation requirements of the end-use safety agency  
standard, i.e., UL* 60950-1 Recognized, CSAC22.2  
No. 60950-3-01 Certified, and EN 60950-1 (VDE‡  
0805): 2001-12 Licensed.  
Note: All measurements are taken at the module terminals. When socketing,  
place Kelvin connections at module terminals to avoid measurement errors due  
to socket contact resistance.  
These converters have been evaluated to the spacing  
requirements for Basic Insulation per the above safety  
standards. For Basic Insulation models (“-B” Suffix),  
1500 Vdc is applied from Vi to Vo to 100% of outgoing  
production.  
Figure 45. Output Voltage and Efficiency Test  
Setup.  
For end products connected to –48V dc, or –60Vdc  
nominal DC MAINS (i.e. central office dc battery  
plant), no further fault testing is required.  
LINEAGE POWER  
13  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Safety Considerations (continued)  
*Note: -60V dc nominal battery plants are not  
available in the U.S. or Canada.  
For all input voltages, other than DC MAINS, where  
the input voltage is less than 60V dc, if the input  
meets all of the requirements for SELV, then:  
ƒ
The output may be considered SELV. Output  
voltages will remain within SELV limits even  
with internally-generated non-SELV voltages.  
Single component failure and fault tests were  
performed in the power converters.  
ƒ
One pole of the input and one pole of the  
output are to be grounded, or both circuits are  
to be kept floating, to maintain the output  
voltage to ground voltage within ELV or SELV  
limits.  
For all input sources, other than DC MAINS, where  
the input voltage is between 60 and 75V dc  
(Classified as TNV-2 in Europe), the following must  
be meet, if the converter’s output is to be evaluated  
for SELV:  
ƒ
ƒ
ƒ
The input source is to be provided with  
reinforced insulation from any hazardous voltage,  
including the ac mains.  
One Vi pin and one Vo pin are to be reliably  
earthed, or both the input and output pins are to  
be kept floating.  
Another SELV reliability test is conducted on  
the whole system, as required by the safety  
agencies, on the combination of supply source  
and the subject module to verify that under a  
single fault, hazardous voltages do not appear at  
the module’s output.  
The power module has ELV (extra-low voltage)  
outputs when all inputs are ELV.  
All flammable materials used in the manufacturing of  
these modules are rated 94V-0.  
The input to these units is to be provided with a  
maximum 20A fast-acting (or time-delay) fuse in the  
unearthed lead.  
LINEAGE POWER  
14  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Overtemperature Protection  
Feature Descriptions  
These modules feature an overtemperature protection  
circuit to safeguard against thermal damage. The  
Remote On/Off  
Two remote on/off options are available. Positive logic  
remote on/off turns the module on during a logic-high  
voltage on the ON/OFF pin, and off during a logic low.  
Negative logic remote on/off turns the module off  
during a logic high and on during a logic low. Negative  
logic, device code suffix "1," is the factory-preferred  
configuration. To turn the power module on and off,  
the user must supply a switch to control the voltage  
between the on/off terminal and the VI (-) terminal  
(Von/off). The switch can be an open collector or  
equivalent (see Figure 46). A logic low is Von/off = 0  
V to I.2 V. The maximum Ion/off during a logic low is 1  
mA. The switch should maintain a logic-low voltage  
while sinking 1 mA. During a logic high, the maximum  
Von/off generated by the power module is 15 V. The  
maximum allowable leakage current of the switch at  
Von/off = 15V is 50 µA. If not using the remote on/off  
feature, perform one of the following to turn the unit  
on:  
circuit shuts down and latches off the module when  
the maximum device reference temperature is  
exceeded. The module can be restarted by cycling  
the dc input power for at least one second or by  
toggling the remote on/off signal for at least one  
second.  
Over Voltage Protection  
The output overvoltage protection consists of circuitry  
that monitors the voltage on the output terminals. If  
the voltage on the output terminals exceeds the over  
voltage protection threshold, then the module will  
shutdown and latch off. The overvoltage latch is reset  
by either cycling the input power for one second or by  
toggling the on/off signal for one second. The  
protection mechanism is such that the unit can  
continue in this condition until the fault is cleared.  
For negative logic, short ON/OFF pin to VI(-).  
For positive logic: leave ON/OFF pin open.  
Remote sense  
Remote sense minimizes the effects of distribution  
losses by regulating the voltage at the remote-sense  
connections. The voltage between the remote-sense  
pins and the output terminals must not exceed the  
output voltage sense range given in the Feature  
Specifications table i.e.:  
[Vo(+) – Vo(-)] – [SENSE(+) – SENSE(-)] 10% of  
Vo,nom  
.
The voltage between the Vo(+) and Vo(-) terminals  
must not exceed the minimum output overvoltage  
shut-down value indicated in the Feature  
Specifications table. This limit includes any increase  
in voltage due to remote-sense compensation and  
output voltage set-point adjustment (trim). See Figure  
47. If not using the remote-sense feature to regulate  
the output at the point of load, then connect  
SENSE(+) to Vo(+) and SENSE(-) to Vo(-) at the  
module.  
Although the output voltage can be increased by both  
the remote sense and by the trim, the maximum  
increase for the output voltage is not the sum of both.  
The maximum increase is the larger of either the  
remote sense or the trim. The amount of power  
delivered by the module is defined as the voltage at  
the output terminals multiplied by the output current.  
When using remote sense and trim: the output  
voltage of the module can be increased, which at the  
same output current would increase the power output  
of the module. Care should be taken to ensure that  
the maximum output power of the module remains at  
or below the maximum rated power.  
Figure 46. Remote On/Off Implementation.  
Overcurrent Protection  
To provide protection in a fault output overload  
condition, the module is equipped with internal  
current-limiting circuitry and can endure current limit  
for few seconds. If overcurrent persists for few  
seconds, the module will shut down and remain latch-  
off. The overcurrent latch is reset by either cycling the  
input power or by toggling the on/off pin for one  
second. If the output overload condition still exists  
when the module restarts, it will shut down again. This  
operation will continue indefinitely until the  
overcurrent condition is corrected.  
An auto-restart option is also available.  
Input Undervoltage Lockout  
At input voltages below the input undervoltage lockout  
limit, the module operation is disabled. The module  
will begin to operate at an input voltage above the  
undervoltage lockout turn-on threshold.  
LINEAGE POWER  
15  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Feature Descriptions (continued)  
Remote sense (continued)  
V
o, nom  
*
(
100+Δ%  
)
(100+2*Δ%)  
Δ%  
R
adj up  
=
KΩ  
0.6*Δ%  
Where,  
V
o, nom Vdesired  
Δ% =  
×100  
Vo, nom  
Vdesired = Desired output voltage set point (V).  
The voltage between the Vo(+) and Vo(-) terminals  
must not exceed the minimum output overvoltage  
shut-down value indicated in the Feature  
Specifications table. This limit includes any increase  
in voltage due to remote-sense compensation and  
output voltage set-point adjustment (trim). See Figure  
48.  
Although the output voltage can be increased by both  
the remote sense and by the trim, the maximum  
increase for the output voltage is not the sum of both.  
The maximum increase is the larger of either the  
remote sense or the trim.  
Figure 47. Effective Circuit Configuration for  
Single-Module Remote-Sense Operation Output  
Voltage.  
Output Voltage Programming  
Trimming allows the user to increase or decrease the  
output voltage set point of a module. This is  
accomplished by connecting an external resistor  
between the TRIM pin and either the SENSE(+) or  
SENSE(-) pins. The trim resistor should be positioned  
close to the module.  
The amount of power delivered by the module is  
defined as the voltage at the output terminals  
multiplied by the output current. When using remote  
sense and trim, the output voltage of the module can  
be increased, which at the same output current would  
increase the power output of the module. Care should  
be taken to ensure that the maximum output power of  
the module remains at or below the maximum rated  
power.  
If not using the trim feature, leave the TRIM pin open.  
With an external resistor between the TRIM and  
SENSE(-) pins (Radj-down), the output voltage set  
point (Vo,adj) decreases (see Figure 36). The  
following equation determines the required external-  
resistor value to obtain a percentage output voltage  
change of Δ%.  
For output voltages: 1.2V – 12V  
100  
Radj down  
=
2 KΩ  
Δ%  
Where,  
V
o, nom Vdesired  
Δ% =  
×100  
Vo, nom  
Figure 48. Circuit Configuration to Decrease  
Output Voltage.  
V
desired = Desired output voltage set point (V).  
With an external resistor connected between the  
TRIM and SENSE(+) pins (Radj-up), the output  
voltage set point (Vo,adj) increases (see Figure 37).  
The following equation determines the required  
external-resistor value to obtain a percentage output  
voltage change of Δ%.  
For output voltages: 1.5V – 12V  
V
o, nom  
*
(
100+ Δ%  
)
(100+ 2*Δ%)  
Δ%  
Radj up  
=
KΩ  
1.225*Δ%  
Figure 49. Circuit Configuration to Increase  
Output Voltage.  
For output voltage: 1.2V  
LINEAGE POWER  
16  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Feature Descriptions (continued)  
Output Voltage Programming (continued)  
Examples:  
To trim down the output of a nominal 3.3V module  
(JRW060A0F) to 3.1V  
3.3V 3.1V  
Δ% =  
×100  
3.3V  
% = 6.06  
100  
Radj down  
=
2 KΩ  
6.06  
Radj-down = 14.5 kΩ  
To trim up the output of a nominal 3.3V module  
(JRW060A0F) to 3.6V  
3.6V 3.3V  
Δ% =  
×100  
3.3V  
Δ% = 9.1  
3.3*  
(
100+9.1  
)
(100+2*9.1)  
Radj up  
=
KΩ  
1.225*9.1  
9.1  
Rtadj-up = 19.3 kΩ  
LINEAGE POWER  
17  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Thermal Considerations  
The power modules operate in a variety of thermal  
environments; however, sufficient cooling should be  
provided to help ensure reliable operation.  
Considerations include ambient temperature, airflow,  
module power dissipation, and the need for increased  
reliability. A reduction in the operating temperature of  
the module will result in an increase in reliability. The  
thermal data presented here is based on physical  
measurements taken in a wind tunnel.  
Heat-dissipating components are mounted on the  
topside of the module. Heat is removed by  
conduction, convection and radiation to the  
surrounding environment. Proper cooling can be  
verified by measuring the thermal reference  
temperature (Tref ). The peak temperature (Tref  
)
occurs at the position indicated in Figures 50 - 52.  
The temperature at any one of these locations should  
not exceed per below table to ensure reliable  
operation of the power module.  
Tref1  
Figure 51. Tref Temperature Measurement  
Location for Vo= 5V.  
Model  
Device  
Tref3  
Temperature( ºC)  
117  
JRW070A0P (1.2V)  
JRW070A0M (1.5V)  
JRW065A0Y (1.8V)  
JRW065A0G (2.5V)  
JRW060A0F (3.3V)  
JRW040A0A (5V)  
JRW017A0B (12V)  
Tref2/ Tref3  
Tref3  
115/118  
115  
Tref2/ Tref3  
Tref1/ Tref2  
Tref1  
117/118  
117/118  
117  
Tref1  
117  
Tref3  
Tref2  
Tref1  
Figure 52. Tref Temperature Measurement  
Locations for Vo= 3.3V – 1.2V.  
The output power of the module should not exceed  
the rated power for the module as listed in the  
Ordering Information table.  
Although the maximum Tref temperature of the power  
modules is approximately 117 °C, you can limit this  
temperature to a lower value for extremely high  
reliability.  
Heat Transfer via Convection  
Tref1  
Increased airflow over the module enhances the heat  
transfer via convection. Following derating figures  
shows the maximum output current that can be  
delivered by each module in the respective orientation  
without exceeding the maximum Tref temperature  
versus local ambient temperature (TA) for natural  
convection through 2m/s (400 ft./min).  
Figure 50. Tref Temperature Measurement  
Location for Vo= 12V.  
Please refer to the Application Note “Thermal  
Characterization Process For Open-Frame Board-  
Mounted Power Modules” for a detailed discussion of  
thermal aspects including maximum device  
temperatures.  
LINEAGE POWER  
18  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Note that the natural convection condition was  
measured at 0.05 m/s to 0.1 m/s (10ft./min. to 20  
ft./min.); however, systems in which these power  
modules may be used typically generate natural  
convection airflow rates of 0.3 m/s (60 ft./min.) due to  
other heat dissipating components in the system. The  
use of Figures 53 - 59 are shown in the following  
example:  
70  
60  
50  
40  
30  
20  
10  
0
2.0 m/s (400 ft./min)  
1.0 m/s (200 ft./min)  
Natural Convection  
Example  
What is the minimum airflow necessary for a  
JRW060A0F operating at VI = 48 V, an output current  
of 42A, and a maximum ambient temperature of 70 °C  
in transverse orientation.  
20  
30  
40  
50  
60  
70  
80  
90  
Solution:  
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Given: VI = 48V  
Figure 55. Output Power Derating for JRW060A0F (Vo  
= 3.3V) in Transverse Orientation with no baseplate;  
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.  
70  
Io = 48A  
TA = 70 °C  
Determine airflow (V) (Use Figure 53):  
V = 1m/sec. (200ft./min.)  
60  
50  
20  
18  
16  
14  
12  
40  
2.0 m/s (400 ft./min)  
30  
1.0 m/s (200 ft./min)  
20  
10  
2.0 m/s (400 ft./min)  
8
Natural Convection  
10  
6
1.0 m/s (200 ft./min)  
0
4
20  
30  
40  
50  
60  
70  
80  
90  
Natural Convection  
2
0
LOCAL AMBIENT TEMPERATURE, TA (°C)  
20  
30  
40  
50  
60  
70  
80  
90  
Figure 56. Output Power Derating for JRW065A0G (Vo  
= 2.5V) in Transverse Orientation with no baseplate;  
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.  
Figure 53. Output Power Derating for JRW017A0B  
(Vo = 12V) in Transverse Orientation with no  
baseplate; Airflow Direction From Vin(+) to Vin (-);  
Vin = 48V.  
70  
60  
50  
40  
50  
45  
40  
35  
2.0 m/s (400 ft./min)  
30  
1.0 m/s (200 ft./min)  
20  
30  
Natural Convection  
10  
2.0 m/s (400 ft./min)  
25  
20  
0
1.0 m/s (200 ft./min)  
15  
20  
30  
40  
50  
60  
70  
80  
90  
10  
Natural Convection  
5
0
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Figure 57. Output Power Derating for JRW065A0Y (Vo  
= 1.8V) in Transverse Orientation with no baseplate;  
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.  
20  
30  
40  
50  
60  
70  
80  
90  
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Figure 54. Output Power Derating for JRW040A0A  
(Vo = 5V) in Transverse Orientation with no  
baseplate; Airflow Direction From Vin(+) to Vin (-);  
Vin = 48V.  
LINEAGE POWER  
19  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
80  
70  
60  
50  
40  
2.0 m/s (400 ft./min)  
30  
20  
10  
0
1.0 m/s (200 ft./min)  
Natural Convection  
20  
30  
40  
50  
60  
70  
80  
90  
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Figure 58. Output Power Derating for JRW070A0M  
(Vo = 1.5V) in Transverse Orientation with no  
baseplate; Airflow Direction From Vin(+) to Vin(-);  
Vin = 48V.  
80  
70  
60  
50  
40  
2.0 m/s (400 ft./min)  
30  
1.0 m/s (200 ft./min)  
20  
Natural Convection  
10  
0
20  
30  
40  
50  
60  
70  
80  
90  
LOCAL AMBIENT TEMPERATURE, TA (°C)  
Figure 59. Output Power Derating for JRW070A0P(Vo  
= 1.2V) in Transverse Orientation with no baseplate;  
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.  
LINEAGE POWER  
20  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
temperature is 260°C, while the Pb-free solder pot is  
270°C max. Not all RoHS-compliant through-hole  
products can be processed with paste-through-hole  
Pb or Pb-free reflow process. If additional information  
is needed, please consult with your Lineage Power  
representative for more details.  
Layout Considerations  
The JRW power module series are low profile in order  
to be used in fine pitch system and architectures. As  
such, component clearances between the bottom of  
the power module and the mounting board are limited.  
Either avoid placing copper areas on the outer layer  
directly underneath the power module or maintain a  
minimum clearance through air of 0.028 inches  
between any two “opposite polarity” components,  
including copper traces under the module to  
components on the JRW module..  
For modules with a “7” (case (heatplate) pin) and “-H”  
(heatplate) option:  
To meet Basic Insulation in the end product 1)  
between the input and output of the module, or 2)  
between the input and the earth ground, a series  
capacitor (capable of withstanding 1500V dc) needs  
to inserted between the case pin and the end  
termination point, if the case pin is connected to the  
input or the output of the JRW module or to earth  
ground.  
For additional layout guide-lines, refer to  
FLTR100V10 data sheet.  
Post Solder Cleaning and Drying  
Considerations  
Post solder cleaning is usually the final circuit-board  
assembly process prior to electrical board testing. The  
result of inadequate cleaning and drying can affect  
both the reliability of a power module and the  
testability of the finished circuit-board assembly. For  
guidance on appropriate soldering, cleaning and  
drying procedures, refer to Lineage Power Board  
Mounted Power Modules: Soldering and Cleaning  
Application Note (AP01-056EPS).  
Through-Hole Lead-Free Soldering  
Information  
The RoHS-compliant through-hole products use the  
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant  
components. They are designed to be processed  
through single or dual wave soldering machines. The  
pins have an RoHS-compliant finish that is compatible  
with both Pb and Pb-free wave soldering processes.  
A maximum preheat rate of 3°C/s is suggested. The  
wave preheat process should be such that the  
temperature of the power module board is kept below  
210°C. For Pb solder, the recommended pot  
LINEAGE POWER  
21  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Mechanical Outline  
Dimensions are in millimeters and (inches).  
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]  
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)  
Topside label includes Lineage Power name, product designation, and data code.  
†Option Feature, Pin is not present unless one these options specified. The I_share and case pin option cannot be  
specified simultaneously.  
LINEAGE POWER  
22  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Recommended Pad Layout  
Dimensions are in millimeters and (inches).  
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]  
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)  
LINEAGE POWER  
23  
Data Sheet  
JRW017-070 Series Power Modules DC-DC Converters  
36-75Vdc Input; 1.2Vdc to 12Vdc Output  
July 21, 2008  
Ordering Information  
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.  
Table 3. Device Code  
Output  
Voltage  
Output  
Current  
Efficiency  
Connector  
Type  
Product codes  
Input Voltage  
Comcodes  
JRW017A0B  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
48V (36-75Vdc)  
12V  
12V  
5V  
17A  
17A  
40A  
60A  
65A  
65A  
70A  
70A  
17A  
40A  
60A  
65A  
92%  
92%  
92%  
91%  
90%  
87%  
86 %  
84 %  
92%  
92%  
91%  
90%  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
Through hole  
108967134  
108967142  
JRW017A0B1  
JRW040A0A1  
JRW060A0F1  
JRW065A0G1  
JRW065A0Y1  
JRW070A0M1  
JRW070A0P1  
JRW017A0B1Z  
JRW040A0A1Z  
JRW060A0F1-HZ  
JRW065A0G1-HZ  
108965385  
3.3V  
2.5V  
1.8V  
1.5V  
1.2V  
12V  
5V  
108965393  
108965401  
108965435  
108965419  
108965427  
CC109104618  
CC109107422  
CC109107455  
CC109107471  
3.3V  
2.5V  
Table 2. Device Options  
Option  
Device Code Suffix  
Negative remote on/off logic  
Auto-restart  
1
4
Pin Length: 3.68 mm ± 0.25mm (0.145 in. ± 0.010 in.)  
Case pin (Available with Baseplate option only)*  
Basic Insulation  
6
7
-B  
-H  
-P  
-Z  
Base Plate option  
Output current share (Parallel Operation)*  
RoHS Compliant  
*Note: The case pin and Ishare pin use the same pin location such that both options cannot be specified  
simultaneously.  
Asia-Pacific Headquarters  
Tel: +65 6416 4283  
Europe, Middle-East and Africa Headquarters  
World Wide Headquarters  
Tel: +49 89 6089 286  
Lineage Power Corporation  
3000 Skyline Drive, Mesquite, TX 75149, USA  
+1-800-526-7819  
India Headquarters  
(Outside U.S.A.: +1-972-284-2626)  
www.lineagepower.com  
Tel: +91 80 28411633  
e-mail: techsupport1@lineagepower.com  
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or  
application. No rights under any patent accompany the sale of any such product(s) or information.  
© 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved.  
Document No: DS03-120 ver 1.23  
PDF name: jrw017-070a_series.ds.pdf  
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