鼎晟达自动化A06B-2227-B300
日期：2020-8-124 皮带机双调速控制系统
该机是一种具有电子称重装置的单机式计量输送皮带机，主要有主动从动滚筒、环形胶带、摆线针轮减速机、物料挡板、称重传感器等组成。电子皮带秤的信号输入sa-201电子积算仪，经过二次仪表而实现自动调零、调间隔、挂码标定、静态标定、电流输出及通讯功能。电子皮带秤机械上设有跑偏装置，确保皮带机长期运行在良好状态。支点采用无运动摩擦橡胶耳轴支撑，线形度好寿命长防水防尘防腐性强，环境适应性强，传感器采用双层充氮密封稳定性好，不易损坏。这种双调速圆盘配料皮带秤虽然稳定了输送皮带上的料层厚度，也有助于减少纯滞后时间，可以减轻料量大幅度变化时的冲击，但也存在一些薄弱环节：
（1）每台秤将需要增加变频调速装置和光电编码器及其处理单元等设备。这一方面会导致建设投资增大，另一方面也会增加故障点，使维护难度增大。
（2）增加了控制回路数量，编程和回路之间匹配的调试难度会有所上升。
（3）皮带打滑成为了必须解决好的问题。另外，在工艺控制机理上，也尚有可斟酌的地方。其一，在配料过程中一种配方一旦确定，就不会经常改变。控制回路的任务主要是抑制由物料的粘度、比重、粒度发生变化而引起的扰动。而双调速方案并没有实现实质性的改善。圆盘下料时出现的扰动仍然会滞后一段时间后，才体现在瞬时流量的称重信号上。其二，双调速方案会加快抑制扰动的过程，相当于快速pi调节，可能较易引起系统振荡。当然，在双调速设备的基础上是有多种控制方案可选择的，可以尽量扬长避短。目前看来双调速方案尚处于试验推广阶段，还需要长期大量的实践考验。显然主皮带上瞬时料量中成分分配的准确程度被极大的弱化了，经过2～3次这样的混合过程，完全可以说，混合料最终的配料准确性应当是由一定时间的主皮带上累计料量中成分分配的准确程度来决定的。由此可见，片面地追求圆盘配料秤的瞬时料量控制，由于受现场条件所限，困难很大，不但影响控制系统的配置和调节过程，而且对工艺来讲，没有多大的实际效果，反而加剧了系统的扰动影响。所以，对圆盘下料量的控制，应偏重于控制累计料量精度。
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漳州鼎晟达自动化设备有限公司
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