G-10-V-L-400.G-10-V-L-40
日期：2020-9-14西门子变频器故障分析和处理方法
一般来说，当遇到西门子变频器故障时，再上电之前首先要用万用表检查一下整流桥和IGBT模块有没有烧，线路板上有没有明显烧损的痕迹。
具体方法是：用万用表(最好是用模拟表)的电阻1K档，黑表棒接变频器的直流端(-)极，用红表棒分别测量变频器的三相输入端和三相输出端的电阻，其阻值应该在5K-10K之间，三相阻值要一样，输出端的阻值比输入端略小一些，并且没有充放电现象。然后，反过来将红表棒接变频器的直流端( )极，黑表棒分别测量变频器三相输入端和三相输出端的电阻，其阻值应该在5K-10K之间，三相阻值要一样，输出端的阻值比输入端略小一些，并且没有充放电现象。否则，说明模块损坏。这时候不能盲目上电，特别是整流桥损坏或线路板上有明显的烧损痕迹的情况下尤其禁止上电，以免造成更大的损失。
如果以上测量西门子变频器故障结果表明模块基本没问题，可以上电观察。
1、上电后面板显示[F231]或[F002](MM3变频器)，这种故障一般有两种可能。常见的是由于电源驱动板有问题，也有少部分是因为主控板造成的，可以先换一块主控板试一试，否则问题肯定在电源驱动板部分了。
2、上电后面板无显示(MM4变频器)，面板下的指示灯[绿灯不亮，黄灯快闪]，这种现象说明整流和开关电源工作基本正常，问题出在开关电源的某一路不正常(整流二极管击穿或开路，可以用万用表测量开关电源的几路整流二极管，很容易发现问题。换一个相应的整流二极管问题就解决了。这种问题一般是二极管的耐压偏低，电源脉动冲击造成的。
3、有时显示[F0022,F0001,A0501]不定(MM4)，敲击机壳或动一动面板和主板时而能正常，一般属于接插件的问题，检查一下各部位接插件。也发现有个别机器是因为线路板上的阻容元件质量问题或焊接不良所致。
4、上电后显示[-----](MM4)，一般是主控板问题。多数情况下换一块主控板问题就解决了，一般是因为外围控制线路有强电干扰造成主控板某些元件(如帖片电容、电阻等)损坏所至，或与主控板散热不好也有一定的关系。但也有个别问题出在电源板上。
5、上电后显示正常，一运行即显示过流。[F0001](MM4)[F002](MM3)即使空载也一样，一般这种现象说明IGBT模块损坏或驱动板有问题，需更换IGBT模块并仔细检查驱动部分后才能再次上电，不然可能因为驱动板的问题造成IGBT模块再次损坏！这种问题的出现，一般是因为变频器多次过载或电源电压波动较大(特别是偏低)使得变频器脉动电流过大主控板CPU来不及反映并采取保护措施所造成的。
总结以上，大的原器件如IGBT功率模块出问题的比例倒是不多，因为一些低端的简单原器件问题和装配问题引发的故障比例较多，如果有图纸和零件，这些问题便不难解决而且费用不高，否则解决这些问题还是不容易的。最简单的办法就是换整块的线路板！
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NOB Stober GearHead for Allen-Bradley/ Rockwell Automation P521SPR0040MT
ABB AUTOMATION LINE SUBSTATION REF541CM115AAAA
PROVIT B&R AUTOMATION 5PC750.1043-K01 SCREEN 5P62-INF-NC200-04
PROVIT B&R AUTOMATION 5PC720.1043-00 TOUCH SCREEN 5P62 MARQUIP-04
MTS AUTOMATION MP-FLXI-230/X25B/Y12B RQAUS1 MPFLXI230X25BY12
VALMET NELES AUTOMATION A413001 60F 32M 11 CPU CENTRAL PROCESSOR MODULE NIB
ASM 03-20212 Rev B Assy 64-20212 Rev C Assembly Automation
CTC PARKER AUTOMATION P21-3B1-M-1D3 RQAUS1 P213B1M1D3
CTC PARKER AUTOMATION PWR-4000-101 RQAUS1 PWR4000101
AUTOMATED LOGIC GAA765028M RQANS2 GAA765028M
METSO AUTOMATION A413005 RQAUS1 A413005
AUTOMATED LOGIC LGE RQAUS1 LGE
SCHNEIDER AUTOMATION TSXRAM3216 RAM CARTRIDGE *NEW IN BOX*
SCHNEIDER AUTOMATION TSXAXM492 **
APPLIED AUTOMATION 2000120-001 RQAUS1 2000120001
5P62:TRUMPF-01 AUTOMATION PC 620 B&R ID5392
ALU1511 Schneider Automation, CPU MODULE 1MB RAMMODNET1/SFB
BFI AUTOMATION S-507H RQANS2 S507H
MTS AUTOMATION MPA35-341 RQAUS1 MPA35341
PROVIT B&R AUTOMATION 5C5001.12 PROCESSOR
MTS AUTOMATION CP-06-30S-S RQAUS1 CP0630SS
AUTOMATED LOGIC M8102NX RQANS1 M8102NX
XYCOM Automation Operator Interface Screen Monitor 3512 KP 3512-23F114003100K
ABB 316NG65 Power Supply POWER AUTOMATION Module
SCHNEIDER AUTOMATION 416 NHM 300 30 ADAPTER DRIVE BOARD **
NIB .. XYCOM 15" Flat Panel Computer For Automation Model 3535T ... UH-02
BROOKS AUTOMATION 001-1951-02 REV C9 BOARD,PN 11951,PCB 11950
AUTOMATED LOGIC MX16160 RQAUS1 MX16160
MTS AUTOMATION 435170-03H RQAUS1 43517003H
5P62:TRUMPF-01 AUTOMATION PC 620 B&R ID5392
B&R Automation 3CP360.60-1 PLC CPU
CTC PARKER AUTOMATION P15-444-DR-3 RQAUS1 P15444DR3
HARRIS RADIO TEST CONTROL PANEL MILITARY SURPLUS AN-ALQ-172 COMPUTER AUTOMATION
OMRON AUTOMATION AND SAFETY NS8-TV01B-V2 Programmable Logic Touch Screen 25W Max
CTC PARKER AUTOMATION P21-0C2-A5-1D3 RQAUS1 P210C2A51D3
MTS AUTOMATION CAM100S004 RQAUS1 CAM100S004
MOTHERBOARD P5MB4/2 FOR 5C5001.32 B&R AUTOMATION 12M WARRANTY ID25491
New Mitsubishi PLC CPU module A1SJ71QE71N-T AUTOMATION SYSTEM A1SJ71QE71NT
Rockwell Automation 1336TGTBSP1A Allen Bradley Communications Board
METSO AUTOMATION D201138 CONTROLLER *NEW IN BOX*
CTC PARKER AUTOMATION P41-220AR-A P41-220AR P41
CTC PARKER AUTOMATION XPR06VT-2P3 XPR06VT
CTC PARKER AUTOMATION PC41-220AW-A PC41 220AW A
CTC PARKER AUTOMATION EPX10S-XAAA-1 EPX10S XAAA 1 6 MONTH WARRANTY
MTS AUTOMATION MPA-06-236 RQANS1 MPA06236
Schneider Automation TSX Compact CPU PC-E984-265 8K Logic #V11541
# B&R AUTOMATION PANEL 5AP981.1505-01
CTC PARKER AUTOMATION EPX10S-XAAA-1 RQAUS1 EPX10SXAAA1
CTC PARKER AUTOMATION EPX08T-XAAA-1 RQANS1 EPX08TXAAA1
MTS AUTOMATION 420855-02 RQAUS1 42085502
XYCOM AUTOMATION 3410T OPERATOR INTERFACE 3410-301412001100W **
CTC PARKER AUTOMATION HPC15T27XGABD3 RQAUS1 HPC15T27XGABD3
BFI AUTOMATION S-507H RQAUS1 S507H
5C5001.03 24VDC 200MHZ 64MB 2COM CAN ETHTP INDUSTRIAL PC B&R AUTOMATION ID3391
# B&R AUTOMATION PANEL 5AP981.1505-01
EZ AUTOMATION EZ-15MT-S RQAUS1 EZ15MTS
AUTOMATION DIRECT BFLI-150-TS RQAUS1 BFLI150TS
Siemens Processor Process Automation Control Controller 353A4F1NNLNNNA4 240V New
AUTOMATED LOGIC M8102 RQAUS1 M8102
MTS AUTOMATION 446154-04F RQAUS1 44615404F
CTC PARKER AUTOMATION ALS-1532 RQAUS1 ALS1532
METSO AUTOMATION VAL0121816 RQANS1 VAL0121816
Brooks Automation JET EFEM Power distrubutor Controller P/N:141001-0077
Valmet Metso Neles Automation CPU A413001 Binary Output Card EXCELLENT!!
ABB REF542 Plus, Automation machine terminal HMI+Base unit
METSO AUTOMATION AO4H D201190 VER.G 4-CHANNEL HART OUTPUT MODULE *NEW IN BOX*
NIB SCHNEIDER AUTOMATION TSXETY110WS TSX57 ETWTCP.IPWS MODULE PV: 06 SV: 2.9
ABB HESG 3242217 POWER AUTOMATION Module
Industrial Automation Vision Lot, Pulnix, Basler, NI
EZ-AUTOMATION EZP-T15C-FSM PANELVIEW **
SCHNEIDER AUTOMATION TSXCTY4A *NEW*
SCHNEIDER AUTOMATION TSXCCM100 *NEW OUT OF BOX*
SCHNEIDER AUTOMATION TSXLES20 *NEW*
AEG SCHNEIDER AUTOMATION DR-S010-000 *NICE*
IQ AUTOMATION FB121CMILS0KU FLATMAN TFT DISPLAY *NEW IN BOX*
*NEW IN BOX* Siemens PXC100-PE96.A AUTOMATION STATION BRAND NEW IN BOX
ABB AUTOMATION LINE PROTECTION TERMINAL, 1MRK001451-AAr12,L9898.7329-009
ABB AUTOMATION LINE PROTECTION TERMINAL, 1MRK000494-AA,1MRK000495-AA,L7898
ABB AUTOMATION LINE PROTECTION TERMINAL, 1MRK0001451-AAr12,L9898
ABB AUTOMATION LINE PROTECTION TERMINAL,1MRK000494-AAr00,1MRK000495-AA
ABB AUTOMATION LINE PROTECTION TERMINAL,1MRK002205-ad,re0517,10138652-1140
Siemens APOGEE Automation Power Open Processor 562-002
Schneider Automation Telemecanique TSX 47/67/87/ TSXSCM2011
Schneider Automation Telemecanique TSXLES20 LOCAL I/O CONTROL MODULE MOD EXT E/S
SCHNEIDER AUTOMATION AEG TELEMECANIQUE TSX 27 2220 TSX272220 TSX 7 20 2720
CTC PARKER AUTOMATION P11-315DR P11
AVG AUTOMATION MESSAGE DISPLAY ,UTICOR 58245,UTICOR 76560,PMD300 BW
NEW STANLEY A33MFA2CTSS-5 AUTOMATION PNEUMATIC 120204013 NUTRUNNER, 500 RPM BH
Siemens 6SN1118-0NH00-0AA2 Ver A Automation PLC Module
NEW ATI 100TC QT2224 INDUSTRIAL AUTOMATION ,ATI R18-T ROBOTIC TOOL CHANGER BU
ALFA LAVAL 3183045352,3-4635-2/3,001397017373 AUTOMATION BOARD ,BOXYL
ABB Profibus Active, Flexible Automation Module DSQC 352, 3HNE 00009-1/07
Stein Automation WTS Slave NT neu !
SCHNEIDER ELECTRIC AUTOMATION MAGELIS TOUCH SCREEN PANEL HMIGTO4310 HMI GTO 4310
MTS AUTOMATION MPM1143-2385 RQAUS1 MPM11432385
AUTOMATED LOGIC MCPU RQANS1 MCPU
AUTOMATED LOGIC UNI/59 RQAUS1 UNI59
VALMET METSO AUTOMATION A413084 32 16M CPU BOARD
DSBC173/57310001-KH /DSBC-173 ABB PLC MODULE AUTOMATION INDUSTRIAL T3 #T
HP ZBook 15 G2 with Automation_PLC_HMI_Logix Programming software.
AUTOMATED LOGIC LGC RQANS1 LGC
EZ AUTOMATION EZMT2L20C-P RISCN1 EZMT2L20CP
New Mitsubishi PLC module A171SHCPUN AUTOMATION SYSTEM #RS02
MTS AUTOMATION 381861-05A RQAUS1 38186105A
NEW AUTOMATION DIRECT EA7-T15C OPERATOR INTERFACE EA7T15C
B&R AUTOMATION PLC CP360 3CP360.60-1 NICE! FAST SHIPPING!
ITD AUTOMATION TYPE M7 POWER SUPPLY & SERVO-AMPLIFIER
B&R Automation 5D2500.35 Touch Screen Sollich 5D2500 5D250035
NIB SCHNEIDER AUTOMATION 140-ARI-030-10 RTD IN 8CH MODULE REV 01.00 140ARI03010
BROOKS AUTOMATION ROBOT BOARD 002-1100-04,002-7696-01,002-1099-02,002-2027-02
ABB AUTOMATION LINE PROTECTION TERMINAL, 1MRK0001451-AAr12,L9898 **
CTC PARKER AUTOMATION P11-314DR P11 6 MONTH WARRANTY
CTC PARKER AUTOMATION P11-014DR P11
METSO VALMET NELES AUTOMATION A413047 40eF32M05 CPU PROCESSOR W/ 60 DAY WARRANTY
AUTOMATED LOGIC M8102NX RQAUS1 M8102NX
SCHNEIDER AUTOMATION 140 ARI 030 10 RTD IN 8CH *NEW IN A BOX*
AUTOMATED LOGIC G01010P RQAUS1 G01010P
GE FANUC INTELLIGENT PLATFO IC697 ALG230H Plc Module Automation Industry #Z 19A4
SCHNEIDER AUTOMATION ADU206/AS-BADU-206 ANALOG INPUT *FACTORY SEALED*
Schneider Automation PCI-85 Modicon 416NHM30030 MB+PCI Adapt PV01 RL01 SV03.01
MTS AUTOMATION 381861-05N RQAUS1 38186105N
AEG MODICON AUTOMATION CONTROLLER FA3240/SBX FA 3240 SBX 100-265-816
Automated Logic Mcpu Communication Module CPU Module Central Processor Unit
Automated Logic X16160 Point Expander 16160 Control Module MX16160 PLC
AUTOMATED LOGIC GCM2 RQAUS1 GCM2
AUTOMATED LOGIC G4106 RQAUS1 G4106
AUTOMATED LOGIC G220 RQAUS1 G220
M16160 Automated Logic Corp. Control Module
AUTOMATED LOGIC SE6166 RQAUS1 SE6166
AEG Schneider Automation MM-PMC1400C Display
CTC PARKER AUTOMATION EPX08T-XAAA-1 RQAUS1 EPX08TXAAA1
AEG Schneider Automation Processor TSX P67455 V56 _ TSX-P67-455 _ TSXP67455V56
SCHNEIDER AUTOMATION INC. 140 DDI353 10 *FACTORY SEALED*
Lot of 2 GE Bently Nevada 3500/22M Transient Data Interface Automation System
BROOKS AUTOMATION ROBOT BOARD 002-1100-04,002-1099-02,002-2027-02
SCHNEIDER AUTOMATION TELEMECANIQUE MODICON PREMIUM TSX AXM162 TSX AXM 162 AXIS
CTC PARKER AUTOMATION PMP-314DM P11
AUTOMATED LOGIC R683 RQAUS1 R683
CTC PARKER AUTOMATION P11-314DR P11 6 MONTH WARRANTY
Brooks automation 002-7391-08 wafer Pre-aligner
Brooks automation 002-7391-22 wafer Pre-aligner
MTS AUTOMATION 469883-01B RQAUS1 46988301B
SCHNEIDER ELECTRIC AUTOMATION TELEMECANIQUE TBXLEP030 TBX 7 LEP TBXLEPO3O TOR+A
MTS AUTOMATION 462565-07 RQAUS1 46256507
SIEMENS 353A4FNNNNNNNA4 PROCESS AUTOMATION CONTROLLER *NEW NO BOX*
AUTOMATED LOGIC 008610 RQAUS1 008610
MTS AUTOMATION 435170-03J RQAUS1 43517003J
AVG AUTOMATION DIRECT EZ-S8C-FH OPERATOR INTERFACE PANEL *NEW IN BOX*
AUTOMATION INTELLIGENCE 8210D01 RQAUS1 8210D01
AUTOMATION DIRECT EA7-T15C-05Y16B021 RQAUS1 EA7T15C05Y16B021
New In Box Mitsubishi PLC CPU module Q4ARCPU Q4ARCPU AUTOMATION SYSTEM
New Omron PLC Module CS1W-PRM21VER.3.0 Industrial Automation CS1WPRM21VER.3.0
METSO VALMET NELES AUTOMATION A413003 60eF64M02 CPU PROCESSOR W/ 60 DAY WARRANTY
GE FANUC Automation Europe S.A
CTC PARKER AUTOMATION MLS-1232 RQANS2 MLS1232
Juki Automation Systems 40044535 4AXIS Servo Amp Mitsubishi MR-MD100-B New
B&R Automation 5P62: Evergreen - 02 Panel PC (5PC720.1043-01)
NEW AUTOMATED PACKAGING 55518A1 MULTI FUNCTION BOARD ASSY P/N 55519B1
CTI-Cryogenics ON Board IS Controller P/N: E23000371 Brooks Automation
Okuma LC20 SPINDLE CNC Lathe Retrofit Automation Mach3 Emc Plc Robotics
EZ AUTOMATION EZ-10M RQAUS1 EZ10M
MOELLER HMI PLC XVC 601 infrared touch-screen automation automate
CTC Model 2600 Automation Controller - 2600XM-10
MTS AUTOMATION XDC-800 RQAUS1 XDC800
METSO AUTOMATION NP724/J30 RQANS1 NP724J30
ABB AUTOMATION 6163NZ10700B POWER SIPPLY DISTRIBUTION MODULE *NEW NO BOX*
CTC PARKER AUTOMATION ATM-4000-1 RQAUS1 ATM40001
ABB Oy Distribution Automation REF610C11HCNN FEEDER PROTECTION RELAY
AUTOMATED LOGIC MCPU RQAUS1 MCPU
PARKER AUTOMATION CTC PA06S-133 PLC TOUCH SCREEN
B&R AUTOMATION PLC CP360 3CP360.60-1 NICE! FAST SHIPPING! NO COVER CASE
AEG SCHNEIDER AUTOMATION TSX-P47455 PROCESSOR 47-455 MODULE TSXP47455
BR-AUTOMATION 8MSA3L.E0-B5 MOTOR *NEW NO BOX*
AUTOMATION DIRECT, C-MORE, CMORE, OPERATOR INTERFACE DEMO STAND WITH DL06,