W7760B2001原装进口
日期：2021-12-20关键词：深圳合信 TrustPLC CTSC-200 CPU
作者：深圳市合信自动化技术有限公司
摘要：深圳合信TrustPLC CTSC-200系列运控CPU在倍捻机控制系统中的应用，系统运行稳定，具有较高的可靠性和抗干扰能力；特有的高速性能，大大提高了生产效率及质量
本文介绍了采用基于CO-TRUST运动控制CPU226H和Copanel系列触摸屏的捻线机自动控制系统。通过CO-TRUST运动控制CPU226H完成了捻线机系统中横动电机，卷绕电机和锭子电机的转速控制，并通过Copanel系列触摸屏可以完成各项数据和参数的设置，快速完成纱线产品的生成工艺的变换。
一、倍捻机工艺介绍
捻线机是通过对横动电机，锭子电机和卷绕电机的转速控制将多股细纱捻成一股的纺织机械设备。作用是将纱或并合后股纱制品加工成线型制品、供织造和针织用线。
捻线机适用于：棉纱、棉、化纤纤维、绣花线、锦纶、涤纶、人造丝、缝纫线、真丝、玻璃纤维等加捻、合股工程。
二、配置方案
序号 设备型号 品牌 订货号 数量
1 CPU226H(14DI/10DO) CO-TRUST CTS7 216-1AH33-0X24 1
2 Copanel TP06触摸屏 CO-TRUST CTS6 T06-CH010 1
控制系统示意图
捻线机的控制系统主要由CO-TRUST运动控制CPU226H、Copanel系列触摸屏、变频器，伺服电机驱动器、伺服电机、霍尔开关等构成。
控制系统图：
PLC程序设计
CPU226H是一款高性能的运动控制模块，可以采用Siemens公司的STEP7-MicroWIN软件或者CO-TURST公司的MagicWorks –PLC软件编写程序和调试。
本系统中，CPU226H主要完成以下功能：
1）通过发送高速脉冲给伺服驱动器驱动横动电机；
2）通过MODBUS通信控制卷绕电机和锭子电机的转速；
3）完成对霍尔速度传感器的高速脉冲采集并转换为实际转速；
使用CO-TRUST公司提供的各类功能库，可以使得编程变得十分简单。
开机画面
参数设置画面
运行监控画面
三 、总结
1、采用CO-TRUST 运动控制CPU226H自动控制系统方案的捻线机应用与羊绒生产线上，运行稳定，具有较高的可靠性和抗干扰能力。
2、本系统特有的高速性能，大大提高了生产效率：在羊绒生产线上，纱线运行在40米/分左右运行（为了防止纱线速度过快导致断线）；在棉纱生产线线上，纱线速度可以达到80米/分。
3、本系统还能实现捻度的精密控制，误差控制在5%以内，保证了纱线的成纱质量。
4、在各项性能均有所提高的基础上，本系统的硬件成本也有所降低，使得本系统在竞争激烈的纺织机械中更有竞争力。
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(8129) Allen Bradley 1771-P4S Power Supply 8A 120VAC
(O2-1) Allen Bradley 100-A12Nd3 100A12Nd3 Relay
(8147) Duct O Wire JB Controls Transmitter / Encoder E224 PC200C
(H2-0) 1 SPECIAL TIMER CORP 7929-6-7 PC BOARD SEQUENTIAL TIMER W/ ENCLOSURE
(6938) RKC Temperature Controller DB-48 DB-4881C-M
(X8-7) 1 CUTLER HAMMER D60PNC PHASE REVERSAL UNBALANCE RELAY
(0776) Signal Source Board Keh1997
(Q8-3) 1 NEW RIKEN KEIKI GP-621A GAS ALARM
(G1-12) GRACO AUTO-AIRLESS 233-670 SERIES L04A SPRAY COMPONENT
(9889) Allen Bradley Relay with Pneumatic Timer 700PT-200A1
MODICON-AEG 170-BDI-546-50 INPUT MODULE,AC 120V 2X8
(O4-3) 1 ALLEN BRADLEY 1794-IB16 INPUT MODULE
(I2) 1 NIB CUTLER-HAMMER E57MCL18T110E INDUCTIVE PROXIMITY SWITCH
PARKER D1VW001CNYCF4 CONTROL VALVE
OPCON 1273A-300 PHOTOELECTRIC SENSOR
T7506A-1049-3 Temperature Sensor
ALCO 228RB-3S3 VALVE
F3N03 41460 Fiber Optic Prox Probe
NUMATICS 153SS431E000057 SOLENOID VALVE- NO BOX
(A7) ALLEN-BRADLEY 104-C30A22 REVERSING CONTACTOR
(O1-1) ALLEN-BRADLEY 1761-NET-AIC SERIES B INTERFACE CONVERTER
PARKER B592000XXA VALVE
(V42) 1 GE FANUC IC675PDM841A BUSSTOP I/O MODULE
KEENE CORP TELEFLO FLOW METER VALVE
TURCK NI4-DSU35-2AP4X2-H1141 SENSOR
(J1-5) NEW PARKER 4531CHXXABAA53 150 PSI SOLENOID VALVE
(U2-2) 1 NEW RELIANCE 0-52859-2 PC BOARD DIGITAL VSDC VOLTAGE SOURCE SEQUENCE
1 NEW OMRON STP-MND-AD-UA 180 SEC TIMER
(M2) BODINE ELECTRIC KCI-22T4 GEAR MOTOR
LOT OF 2 WOODS CIRCUIT CARD WPC04 ACC FEEDBACK ENCODER BOARD
NUMATICS VALVE 11SAD4410
GAI-TRONICS HP-15 SPEAKER
TURCK PROX SWITCH BI-1-EH04-AP6X-0.2M-PSG-3M
(R2-4) 1 ASHE CONTROLS 8012 LOGIC BOARD
NEW ALLEN-BRADLEY 855T-B10TL7 STACKLIGHT
Asco Repair Kit 302327
NEW LOT OF 104 GARDNER BENCER 710 KNOCKOUT SEALS
(X13-4) 1 DURANT 5-H-11-R PRODUCTIMETER COUNTER
Facts Analog Card F2-02DA-1
(6455) Farrand Controls 204320 Linear Scale Model 100 NIP
IFM Efector Proximity Sensor IGO337 5MM Range
(8074) BEI Optical Encoder with Cable MX213-38-200C
(Q10-6) 1 Nib Smc Ac4000-04G Filter Regulator Lubricator Combo
(7648) Westinghouse Contact Kit 626B187G17 PARTIAL
(8522) Efector Flow Switch Controller VS020
(8860) Hi Speed PC Board P-2-65-304
1 New Thermal Environmental 9410 Ozonator Ozone Transformer (V55-7)
(L10) 1 HI SPEED P-2-65-303 BATTERY BACKUP
Sick Maihak Photoelectric Sensor WTB27-3P2411
(V50-2) 1 ALLEN BRADLEY 1771-ON AC OUTPUT MODULE
(X3-2) 1 NEW KEYENCE PZ2-61P PHOTOELECTRIC SENSOR
(D13) ALLEN-BRADLEY 42SRF-6004 PHOTOELECTRIC SENSOR
BWI EAGLE INC 22-8800 TAC SWITCH TIMER- NO BOX
(O4-5) 1 NEW ALLEN BRADLEY 700-C020A2 RELAY
(V31-2) 1 NIB TURCK BI5-P18-RZ3X-B2331/S100 PROXIMITY SENSOR
(7596) Allen Bradley Memory Battery 1772-BG
(8320) Sieb & Meyer 43.11.08.3 PC Board - CSS91 Super Visor
(X5-10) 1 20677 CARD
(Q6-7) 1 NEW ROSS 2768C3901 CHECK VALVE
(0983) Numatics 153SS435K000030 Solenoid Valve 110/120
(T-TOP) SUMITOMO M6003097 3 PHASE INDUCTION MOTOR
(Q1-4) Telemecanique Xuvf000510 Photoelectric Sensor Amplifier
Dell Latitude E6410 LAPTOP 14" w/Windows 10 111.25 Gb HD 4G RAM EXTENDED BATTERY
(V17) 1 NIB SQUARE D 8501-XO40V02 AC CONTROL RELAY
(T3-5) 1 NEW BALLUFF 340H0X PROXIMITY SWITCH
(X1-2) NEW BALLUFF BOS-6K-PU-1QA-C BOS - PHOTOELECTRIC SENSOR
(7967) Autotech Controls Memory Module SMC-PS119-MM11
(PK-1) 1 FERROCONTROL 1990 1431 OUT-32 PC BOARD
1 New Smc Fh990-04-400-M149 Hydraulic Filter (R2-8)
(V50-2) 1 ALLEN BRADLEY 1785-KA COMMUNICATION ADAPTER MODULE
(Y5-2) 1 HOFFMAN A-EK115NDH ELECTRICAL INTERLOCK
(RR9-3) 1 ALLEN BRADLEY 802PR-LACB2 SER C SELF-CONTAINED PROXIMITY SWITCH
(7147) Asco Solenoid Valve 3/4" 8210G13
(4802) Siemens Simatic Digital Input 6ES5 420-7LA11 24VDC
(C1) 1 FESTO 10 421 MFHE-3-1/2 SOLENOID VALVE
(L9) 1 ALLEN BRADLEY 100-B110N*3 SER A MOTOR STARTER
(Rr7-2) Lot Of 8 Nib Reliance Electric 10717 Motor Brushes
ARO A213SD-O24-D-G VALVE
ATHENA CONTROLS INC 2000-D TEMPERATURE CONTROLLER
MINARIK CORP MM23001C DC DRIVE
(V52-3) 1 ALLEN BRADLEY 1771-OFE2 B ANALOG OUTPUT MODULE & WIRING ARM
Hh22Ua078 Thermostat
POTTER & BRUMFIELD CHB-38-80001 TIME DELAY RELAY
GE 3S7505KH501A1 RELAY
BANNER RSBDSR MAXI-BEAM SENSOR
Pepperl Fuchs Nj3-C-E02-1.025-V1 Proximity Sensor 10-30Vdc 200Ma Nj3-C-E02-1....
ABB 584A750G04 PUMP / RAD PACKING KIT
GE CR205X100E RELAY
SPORLAN MB10S2 VALVE
ASCO OPSF8320G184MS VALVE
BANNER ENGINEERING CD3A AMPLIFIER MODULE
(0452) Weinman Pump Repair Kit 15948 For 6Lvm Pump
(A11) 1 NEW Allen Bradley SCVP10-0 Cable
(O2-1) 1 NEW FOXBORO P0800DC CABLE ISOLATOR
(8486) Rexroth Hydraulic Cartridge Valve R90091 2619
(8249) Lot of 4 Allen Bradley Manual Starter 140-MN-0250
(N1-2-1) Gluer M100 Pan Roller Control Box
(Y5-6) 1 GRAHAM TRANSMISSIONS 176B6005 CYCLETROL 150 DRIVE
(Y5-5) 1 RELIANCE ELECTRIC 0-54379-1 AUXILIARY M KIT
(5365) Moore Industries Signal Converter SCT/4-20MA/4-20MA/117AC
ALLEN BRALDEY INTERFACE MODULE 1492-AIFM4-3
ALLEN BRADLEY 800T-QSH13A LIGHT
(7210) Modicon Hot Standby Kit AS-911T-KIT
CARLO GAVAZZI PROX SENSORS EC3015PPAPL-1
(Q9-3) 1 ALLEN BRADLEY 1746-IO12 COMBINATION MODULE
(X12) 1 ALLEN BRADLEY GUARDMASTER MSR6R/T 440R-C23018 SAFETY RELAY
SMC VALVE VP342-6G1-02TA
NEW ASCO 314464 REPAIR KIT
NEW SIEMENS 3UA59-00-1C OVERLOAD RELAY
DYNEX 6520-D03-115/DF-10 SOLENOID HYDRAULIC VALVE
(Q4-5) NORDSON 1090231 BODY, MANIFOLD, CP REGULATOR
AGASTAT 7022AD Time Delay Relay 120VAC 5 - 50 seconds TE Connectivity
MAGPOWR MODEL 3B138-1 032098 PC BOARD
ALLEN-BRADLEY 193-EA1EB OVERLOAD RELAY
AUTOMATIC VALVE 107B22X19A-Aa Solenoid Valve
THERMO ELECTRIC 900 1/4 DIN TEMP CONTROLLER AND MONITOR
SMC VQ7-8-FHG-D-3ZR DOUBLE SOLENOID VALVE
Asco Ftx8318D1Ms04858 Valve
(T2-1) ALLEN-BRADLEY 42SRF-6004 PHOTOELECTRIC SENSOR
PARKER 06E24A18AC REGULATOR
Cutler Hammer Photoelectric FO Sensor E65FNL7R
ALLEN-BRADLEY 700-N220A1 RELAY
SMC CDG1BA63-250 PNEUMATIC AIR CYLINDER
Mannesmann Rexroth Hydraulic Valve DZ 10 DP2-32/315XYM SO49
(RR20) ESCORT MEMORY SYSTEM HS208R ANTENNA FOR TAG READ
POTTER & BRUMFIELD CHD-38-30001 RELAY- NO BOX
DWYER DCP100 PRESSURE SENSOR
FESTO MFH-3-1/4-S Solenoid Valve 48VDC 240VAC