IC697ALG320
日期:2018-7-19Pilz:高速折弯机的安全好搭档--第二代PSENvip
供稿:皮尔磁工业自动化贸易(上海)有限公司 2015/12/4 14:01:38
星级: 人气:226
2015年5月8日国务院发布了《中国制造2025》规划,提到了制造业是国民经济的主体,是立国之本、兴国之器、强国之基。力争用10年时间从制造大国迈入制造强国行列,大幅提高我们装备制造业的水平。作为机械安全领域的专家—Pilz公司除了考虑为用户不断开发先进的安全解决方案外也一直探索如何使得安全解决方案能够提高用户设备性能。
最近Pilz公司推出了第二代PSENvip折弯机专用视觉保护系统,其配合PSS 4000系统的高效评估模块PSSu K F FAU P能够为高速折弯机提供可靠的、符合欧洲标准EN 12622的安全解决方案。
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众所周知普通的折弯机(中低速折弯机)都会有快慢速转换点这个概念,在该点之上折弯机的上模部分将会以大于10mm/s的速度进行下行—快进;在该点之下折弯机的上模部分将会以小于等于10mm/s的速度进行下行—工进。根据欧洲标准EN 12622的要求在快进阶段需要对上模部分的下方进行安全防护,一旦有异物侵入必须立刻停止快进动作;在工进阶段由于上模部分的运行速度较慢造成伤害的可能性较小,所以在这一阶段无需对上模部分的下方进行安全防护。
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过去由于折弯机本身的机械停机响应速度以及安全传感器+安全系统的响应速度的问题会影响快慢速转换点的位置,如果位置太高则影响折弯机工作的效率,如果位置太低则无法满足上模部分紧急停止的安全距离要求。为了鱼和熊掌兼得,Pilz公司推出了第二代PSENvip折弯机专用视觉保护系统结合PSS 4000系统的高效评估模块PSSu K F FAU P的解决方案能够使得我们不再需要快慢速转换点这个概念。这样上模部分就会以较快的速度直接到达待折弯的板材上方进行折弯工序,工作效率能够提高至少40%。
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实现这样一个高速折弯安全解决方案的原理是怎样的呢?第二代PSENvip折弯机专用视觉保护系统在传统的视觉保护区域最底部增加了1个自我动态屏蔽检测点,配合使用的PSS 4000系统需要获知来自于CNC系统关于上模部分当前位置的数据信号。当自我动态屏蔽检测点检测到物体时且当前来自于CNC系统关于上模部分当前位置的数据信号也正好是动态屏蔽点这个位置时,PSENvip自动将本身的OSSD安全输出进行屏蔽(保持为1)。如果来自于CNC系统关于上模部分当前位置的数据信号没有到达动态屏蔽点这个位置时就有物体遮挡了第二代PSENvip折弯机专用视觉保护系统的自我动态屏蔽检测点则PSENvip会立即将OSSD安全输出变为0,因为在到达待折弯板材之前就碰到物体的话,那有可能是操作员的手或手臂。PSENvip视觉保护区域的这个自我动态屏蔽检测点和来自于CNC系统关于上模部分当前位置的数据信号构成了类似双通道的安全原理。
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整个安全解决方案的控制部分是采用了Pilz公司创新的自动化系统—PSS 4000。针对折弯机行业的解决方案,Pilz开发了PSS 4000系统在折弯机上专用的评估模块PSSu K F FAU,其分为普通版本PSSu K F FAU B和高效版本PSSu K F FAU P。普通版本评估模块PSSu K F FAU B可配合第二代PSENvip折弯机专用视觉保护系统在中低速折弯机上的应用。高效版本评估模块PSSu K F FAU P可配合第二代PSENvip折弯机专用视觉保护系统在高速折弯机上的应用。PSS 4000系统的软件工具—PAS4000能够提供一个用户体验非常良好的编程环境。Pilz官网下载的PAS4000软件工具就已集成了折弯机应用相关的软件功能块,其中包含了高速折弯机应用上需要的折弯点安全控制功能块、PSENvip安全输出屏蔽功能块等,此外还包括了一般安全功能块,例如急停按钮、脚踏开关、安全门、双手控制、安全阀控制等。
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目前第二代PSENvip折弯机专用视觉保护系统结合PSS 4000系统的高效评估模块PSSu K F FAU P的安全解决方案已经成功应用于奥地利百超机床有限公司以及日本天田机床有限公司。
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Lenze gkr04 -2 mhbr - 071-32 Gear Motor
Lenze gkr04 -2 mhbr - 071-32 Gear Motor
Fimec h71a82svt 3 ~ engine with bonifiglioli Angle Gearbox MVF 44/f
Fimec h71a82svt 3 ~ engine with bonifiglioli MVF 44/f Angle Gearbox
IEF Werner ple 80 2043849 -1-001 GEARBOX 1087733 I = 12
Festo Maintenance Unit 531030-UN! -
Festo Maintenance Unit 531030-UN! -
Festo Maintenance Unit 531030-UN! -
Festo Maintenance Unit-UN! -
Hydac 319499/0250 DN 006 Bra/HC betamicron Filter Element-UN! -
Indramat IKS 377 feedback cable length = 9 METRES-UN! -
Müller CO-AX MK 25 NC 14 25c610/0dc Valve in VA!!!
Low Voltage Power Supply 380v > 18-20-22/24/220v
KUKA Connection Cable for enclosure/Robot L = 10 M
KUKA Connection Cable for enclosure/Robot L = 10 M
Berney rule module 92038
Michael Riedel rdrkl 20 K TRANSFORMER
Michael Riedel rdrkl 20 K TRANSFORMER
KUKA Connection Cable for enclosure/Robot L = 12 M
Danfoss 2010 Variable Speed Drive 195h3101 with EMC Motor Filter 195h6524
Danfoss 2010 Variable Speed Drive 195h3101 with EMC Motor Filter 195h6525
Sick wt32-b230 reflection light switches-UN! -
April 60730 Module
April PB 80 Module 60740
April PB 80 Module 60740
Meseltron MOVOMATIC Era 4177 measuring control (Rack)
MITSUBISHI bbia YM vqc-20-40/50 Mazak Board
Siemens 3se6801-1cc Monitoring Unit 24v DC > UN! <
Siemens 3ru1126-4db1 overload relay 20 - 25 an E-Stand 01 > UN! <
Siemens 4av3400-2ab Power Supply
Rexroth r150221085 Trans Screw L = 530 MM-UN! -
Phoenix Contact IBS STME 24 BK-T Replacement Module Electronics-UN! -
Phoenix Contact IBS STME 24 BK-T Replacement Module Electronics-UN! -
Fanuc a20b-1003-0230/09c Rack
SNR 7006 CV du J74 Spindle Bearing r22/011-UN-BNIB PU = 2 Piece
INA NKI 95/26 Needle Bearing-UN-BNIB
Gardens b71913-e-t-p4s-ul Spindle Bearing-Un-in opened original packaging
Gardens b7013c.t.p4s.ul Spindle Bearing
IFM pn7092 Pressure Sensor g1/4 with Murrelektronik No. 7000-40361-2350100 conne...
Marposs 6421610300 Board
Marposs 6330000400 PC Board
Marposs 6347000201 Board
Marposs 6830 164 302 Power 220 va.c. 50/60 Hz Fuse 0,5 A
Schneider Electric abl1rem24100 Phaseo 063836 Switching Power Supply un in o...
Control Card h1.1.027 p3 manufacturer unknown
Control Card h1.1.027 p3 manufacturer unknown
Andron ZLK 0111 Meter Card
Andron zlk0103 Counter Card
Meseltron MOVOMATIC Auto Zero Analog Memory PC 3173a
Meseltron MOVOMATIC Oscillator pc3123d
Meseltron MOVOMATIC Auto Zero Analog Memory PC 3173a
Meseltron MOVOMATIC Qube Interface pc3113d
April PB 80 Module 60740
April PB 80 Module 60730
Euchner RGBF 03 r16-1508/019757 Series Limit Switch-Un! -
Allen Bradley 3257083-02/1352-30a/960025-02a electronics card
Bosch bp4 Control Board
AGIE 615321 rco-03 a remote control machines operating panel
Andron HMC 150 'A' PANEL (rack without cards)
Festo cpv14-vi Valve Island
Festo dzh-50-300-ppv-a 14072
Festo dzh-50-300-ppv-a 14072
Fanuc a02b-0120-k885 Coaxial Cable L = 100m-UN! -
EMCO r3m 118 011 Engine Panel 350 x 139 MM
MCS motion control system TDE DMBL 10 Digital Converter
Turck FLDP-iom88-0001 field bus I/O Module
Bird ws35-s30/165 Liquid Level Switch-Un! -
Bosch PLC PC 600 a24/2 Mat. No.: 041347-110401
Heidenhain EXE 605 s/1-f Electr.
Allen Bradley Cat 1785-me64/a 64k EEPROM Memory Cartridge-UN! -
Allen Bradley 1333 3/5 HP dynamic braking unit 230v
Allen Bradley communication board 1784-f30b - UN! -
BWO Electronics 083288 CPU Card
BWO Electronics 083288 CPU Card
Iop-pcm100 CARD-UN! -
Fanuc a03b-0801-c004 I/O base unit
Tews data technology pcm700 CARD-UN! -
Tews data technology pcm700 CARD-UN! -
Fanuc a03b-0801-c053 Analog Output Module da02a
Tews data technology pcm600 CARD-UN! -
Tews data technology pcm600 CARD-UN! -
Fanuc a03b-0801-c143 Output Module od16g
EMCO r3d428001 Card 24c0106v1 050
EMCO r3d421000 Card
EMCO r3d420010 Card 31c0040v1
Fanuc a16b-1211-086 0/05a CPU Board
Fanuc a16b-1600-0160/01a Card
M 94v-0 Card e243739 with ATT Fan, Diskonchip 32mb manufacturer unknown GEBRA
Merkle dhmz 160.50/36/200 .11 .201 S.O Cylinder
Merkle hydraulic cylinders ? 30 mm, ? Piston Rod: 12 mm, length: 510 MM
Schunk pgn125/1as 2 Finger-parallel gripper
Schunk pgn125/1as 2 Finger-parallel gripper
AGIE wid-04b1 Wire Distribution no 149.812.0
AGIE STB 100 Signal Terminal Block ZCH. No. 615 512.1
AGIE check-box 100d ACC
AGIE NNC 3008 D Circuit board SCB 100 ZCH. No. 618 323.0
AGIE 620682.5 relays Board MJG 0222 A
AGIE 619802.2 relays board the MJG 0217b
AGIE 613122.1 access filter board mjg1500c
AGIE 612832.6 gate voltage control ejg8005c
Weastinghouse jdb3225 Industrial Circuit Breaker, un
Murrelektronik 55309 COMPACT MODULE-UN! -
Murrelektronik MVK-MP dio8 (dio8) Bus Module 55309
DSM Electronics Card, 8913905,
Machine EC-ADC 01 Card
Wadkin Lop 2265/2 Card
IFM Pressure Sensor pn7060
NTN 7913 uaDg/gnp42u3g Slanted Ball Bearing > UN! <
Feeler Control Panel for fcnc - 100 Chucker
Unit OMRON pdg-1 device
DI-Sorich SNK 81 M 300 g6l-ibs Laser lichtt
Square D LAL 36350 Moulded Case Circuit Breaker 50/60hz, 250vdc,
GILDEMEISTER 0.652.138-36.1 Board
NAVITAR-Brightlight LED CONTROLLER = Mod: Digital
Rose 01.233311 Aluminum 4270 Aluminum Chassis
Machine Control Panel 485x220mm
Hydraulic Ring nc100-d12-mg02 Digital Axis Controller
GE Fanuc Versapoint ic220eb1001-bb PROFIBUS/Ethernet Network Interface Unit
Siemens 6rb2025-0fa01 Performance Part
Siemens 6rb2025-0fa01 Performance Part
BWO Electronics Sliding Card no 082960/7000.010c (tfio)
Krupp a3.02-185 amplifier stage from Infranor SMR a 60
Krupp a3.02-185 amplifier stage from Infranor SMR a 60
Krupp a3.02-185 amplifier stage from Infranor SMR a 60
Krupp a3.02-185 amplifier stage from Infranor SMR a 60
Andron HMC 150 "A" Driver (rack without cards)
Pleb 0030b Philips/Maho Monitor Chassis
Wahli Machine Control Panel 520 x 320 MM
SBA udgs Transformer 211-091
Binder Type 86 621-04a00 no 4-77100/104, 24 V 0,33 A
Seagate st-125 Floppy Drive 3 1/2"
Dr Kaiser NC 9458/2 form part 3.71-0047-01/00 Outer Diameter 75 mm, ungebrau
Showa mla-03w central lubrication
IEF Werner ple 60 Planetary Gear
Mitutoyo 114-122 vm5-45 3-Point Micrometer Measuring Range 25-45 MM
Clamping Sleeves Set with Record hsk40-2/16-60 DIN 69893a + Morse cm2 er25
Long 45575 Quick-point carrier plate 96-UN! -
Roemheld 0460981/0460-891 Clutch Carrier 4 x nw8-UN! -
Rollon dtas 320d-1320 Linear Bearings 7 Linear Rail
Steinmeyer V-ANVIL MICROMETER Range 45-65 MM
Trans Screw L = 1420 MM = from reckermann Primo Milling Machine
RK ROSE + KRIEGER mea3000aa0550 162254/010 Roll Guide
INA RWU 35 E-H Roller CIRCULATION UNIT-UN! -
Alpha LP 090-m01-5-111-00 Gearbox
Kromschroeder VGBF 25r40-1 Gas Pressure Regulator
Riegler 350.215 pko-2/0-050-d068 Pneumatic Actuator
RSF Elektronik MSA 670.t4 Length Measuring Rod ML 270 MM
Ring SPANNER 4169.024.002.000000 Taper Clamping Mandrel-UN! -
Trans Screw L = 575 mm from F. Akebono ancl - 25
Rexroth 3 842 515 345 vereinzeler-UN! -
Ecco 60as Spray Gun Max. 7 Bar Serial No. 600643007
KUHNKE Pneumatic Prefix Meter 50 680 2 - 8 Bar-Un!
Rexroth rkg4200/015 Power Cable-UN! -
Rexroth VT 12323-20c Control Panel bf-1 MNR r900020267
Mannesmann Rexroth VT 12323-20 Control Panel bf-1 no 00020267
Lumberg 0950 ISL 204 Interbus-S
Lumberg 0950 ISL 204 Interbus-S
Lumberg 0950 ISL 204 Interbus-S
Xycom xvme - 590/1 VMEbus
Rexroth r182432116 Roller Trolley CS-UN! -
Ntntransrollspindel L = 760 mm F. Akebono ancl - 25
Star 1651-314-20/165131420 Ball-Executive Trolley-UN! -
Rexroth r182432116 Roller Trolley CS-UN! -
Rexroth r182432210 Roller Trolley-UN! -
ZF propulsion 6606.341.028 External Slat-UN! -
Widmer dkhr 310/4/4 Radial Fan ? 320 MM
GEORGII KOBOLD Tactics 103 KG TACHOGRAPH-UN! -
Michael Riedel rdrkl 20 K TRANSFORMER
Siemens 6es7214-1ac01-0xb0 CPU 214-UN! -
Siemens 6es7441-2aa03-0ae0 Follower Assembly-UN! -
Rexroth 4we 10 c50/eg24n9k/m = r901278772 Hydraulic Valve-un! -
GE-Fanuc a02b-0120-k885 Coaxial Cable L = 100 mtr. - UN! -
Siemens Control Card from extinct TM al-deco STD Alarm Interface
Siemens Control Card from extinct TM al-deco STD Alarm Interface
Hydraulic Ring wef42a06c1 24v 1,2a Directional Control Valve, > UN! <
Hydraulic Ring wef42a06c1 24v 1,2a Directional Control Valve, > UN! <
Hydraulic Ring wef42a06e1g024 24v 1,2a Directional Control Valve, > UN! <
Hydraulic Ring wef42a06e2g024 24v 1,25a Directional Control Valve, > UN! <
Euchner sn05k08-552 Series Limit switch > UN! <