鼎晟达自动化AO352
日期：2020-7-16西门子变频器故障分析和处理方法
一般来说，当遇到西门子变频器故障时，再上电之前首先要用万用表检查一下整流桥和IGBT模块有没有烧，线路板上有没有明显烧损的痕迹。
具体方法是：用万用表(最好是用模拟表)的电阻1K档，黑表棒接变频器的直流端(-)极，用红表棒分别测量变频器的三相输入端和三相输出端的电阻，其阻值应该在5K-10K之间，三相阻值要一样，输出端的阻值比输入端略小一些，并且没有充放电现象。然后，反过来将红表棒接变频器的直流端( )极，黑表棒分别测量变频器三相输入端和三相输出端的电阻，其阻值应该在5K-10K之间，三相阻值要一样，输出端的阻值比输入端略小一些，并且没有充放电现象。否则，说明模块损坏。这时候不能盲目上电，特别是整流桥损坏或线路板上有明显的烧损痕迹的情况下尤其禁止上电，以免造成更大的损失。
如果以上测量西门子变频器故障结果表明模块基本没问题，可以上电观察。
1、上电后面板显示[F231]或[F002](MM3变频器)，这种故障一般有两种可能。常见的是由于电源驱动板有问题，也有少部分是因为主控板造成的，可以先换一块主控板试一试，否则问题肯定在电源驱动板部分了。
2、上电后面板无显示(MM4变频器)，面板下的指示灯[绿灯不亮，黄灯快闪]，这种现象说明整流和开关电源工作基本正常，问题出在开关电源的某一路不正常(整流二极管击穿或开路，可以用万用表测量开关电源的几路整流二极管，很容易发现问题。换一个相应的整流二极管问题就解决了。这种问题一般是二极管的耐压偏低，电源脉动冲击造成的。
3、有时显示[F0022,F0001,A0501]不定(MM4)，敲击机壳或动一动面板和主板时而能正常，一般属于接插件的问题，检查一下各部位接插件。也发现有个别机器是因为线路板上的阻容元件质量问题或焊接不良所致。
4、上电后显示[-----](MM4)，一般是主控板问题。多数情况下换一块主控板问题就解决了，一般是因为外围控制线路有强电干扰造成主控板某些元件(如帖片电容、电阻等)损坏所至，或与主控板散热不好也有一定的关系。但也有个别问题出在电源板上。
5、上电后显示正常，一运行即显示过流。[F0001](MM4)[F002](MM3)即使空载也一样，一般这种现象说明IGBT模块损坏或驱动板有问题，需更换IGBT模块并仔细检查驱动部分后才能再次上电，不然可能因为驱动板的问题造成IGBT模块再次损坏！这种问题的出现，一般是因为变频器多次过载或电源电压波动较大(特别是偏低)使得变频器脉动电流过大主控板CPU来不及反映并采取保护措施所造成的。
总结以上，大的原器件如IGBT功率模块出问题的比例倒是不多，因为一些低端的简单原器件问题和装配问题引发的故障比例较多，如果有图纸和零件，这些问题便不难解决而且费用不高，否则解决这些问题还是不容易的。最简单的办法就是换整块的线路板！
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indramat MAC 114A-0-VD-2-C/130-A-0/S05 servo motor
Rexroth Indramat Servo motor MKD071B-061-GP1-KN R911261682
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servo motor MKD071B035KG3KN
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servo motor MAC071B0KS3C095A1
INDRAMAT TDM1.2-100-300-W1 TDM series AC Servo Drive [PZO]
INDRAMAT DDS02.1-A100-D AC Servo Drive [PZO]
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servomotore MKD071B035KG3KN
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servomotore MAC071B0KS3C095A1
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servomoteur MKD071B035KG3KN
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servomoteur MAC071B0KS3C095A1
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servomotor MKD071B035KG3KN
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servomotor MAC071B0KS3C095A1
Rexroth Indramat Servomotore MKD071B-061-GP1-KN R911261682
indramat MAC 114A-0-VD-2-C/130-A-0/S05 servomotore
indramat MAC 114A-0-VD-2-C/130-A-0/S05 servomoteur
Rexroth Indramat Servomoteur MKD071B-061-GP1-KN R911261682
Rexroth Indramat Servomotor MKD071B-061-GP1-KN R911261682
indramat MAC 114A-0-VD-2-C/130-A-0/S05 servomotor
indramat MAC071A-0-0S-4C/095-B-1/AM154SG/S001 servomotore MAC071A
indramat MAC071A-0-0S-4C/095-B-1/AM154SG/S001 servomotor MAC071A
indramat MAC 63D-0-FS-2-C /95-B-0 Servomotor 63D-0-FS-2-C , MAC63D
MAC112D-0-ED-4-C/130-A-0/WI518LV/S005 3000MIN-1 SERVOMOTOR INDRAMAT ID14820
Indramat Servo Motor MDD112D-N-020-N2M-130-PB0
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servo motor MAC071B0KS3C095A1
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servo motor MKD071B035KG3KN
INDRAMAT 2AD100D-B050B1-AS03-B2N1 REPAIR FIX PRICE MOTOR REPAIR 12M WARRANTY
Indramat TDM3.2-020-300-WO Servo Drive Controller Repair Only!!!
Indramat TDM3.2-20-300-W0 Servo Drive Repair Only!!!
APRB 02-03-FW, INDRAMAT APRB0203FW
Indramat DKC03.1-040-7-FW, , DKC0310407FW, Fast Shipping
Indramat DKC01.1-030-3-FW, , DKC0110303FW, Fast Shipping
Indramat TVM 2.4-050-220/300-W1/220/380, , TVM24050220300W1220380, Fast
Indramat DKC01.1-040-7-FW, , DKC0110407FW, Fast Shipping
Indramat Rexroth permanent magnet servomotor MAC 093 AO-LS-2-C / 110-AO
REXROTH INDRAMAT INDRADRIVE CONTROL UNIT CSH01.1C-SE-EN1-EN2-NNN-NN-S-NN-FW
Indramat DDS02.1-W150-D Digital A.C. Servo Controller
Indramat DDS02.1-W150-DA01-01-FW Digital A.C. Servo Controller
Indramat DDS02.1-W150-DA01-01-FW Digital A.C. Servo Controller
Indramat DDS02.1-W150-DS01-02-FW Digital A.C. Servo Controller
Indramat DDS02.1-W150-D Digital A.C. Servo Controller
Indramat CPUB 01-01 CPU-Modul
INDRAMAT TDM3.2-020-300-W0 ADVANCED SERVO DRIVE CONTROLLER #122249
INDRAMAT SERVOMOTOR MAC 112B-0-LD-4-C/130-A-1/ WI538LV / S005
Indramat DDS3.1-W030-D + DSS1.3 + DSM2.1-S11-01.RS --
INDRAMAT Drehstromservomotor MAC071C-0-JS-4-C/095-A-2/DI522LV/S004
INDRAMAT CLM 01.3X0-2-0 SERVO CONTROLLER
INDRAMAT PERMANENT MAGNET MOTOR MAC090B-0-PD-3-?C/110-A-0/S001 BDV 06.05A2500-D6
Indramat KDS 1.1-050-300-W1-115 AC Servo Controller KDS1.1-050-300-W1-115 *Test*
REXROTH INDRAMAT PERMANET MAGNET MOTOR MHD112C-024-NPO-BN
DKC02.3-008-3-MGP-01VRS INDRAMAT SERVODRIVE ECO DRIVE W/SERCOS INTERFACE 8A 300V
INDRAMAT MAC063D-0-JS-2-C/095-B-1/S001 SERVO MOTOR **
INDRAMAT AC SERVO POWER SUPPLY KDV1.3-100-220/300-220
Indramat AC Servo Power Supply: TVM 2.2-050-220/300-W1/115-220
Indramat Drive Dubai Stock 3TRM2 ships 2day 3TRM2-G11-W0/092-092-000 MAHO MH 500
INDRAMAT REXROTH SERVO DRIVE HDS03.2-W075N-H12-01-FW HDS032-W075N-HS12-01-FW
INDRAMAT MAC090C-0-KD-4-C/110-B-0/WI520LV/S001 SERVO MOTOR **
INDRAMAT TCM1.1-08-W0 SERVO DRIVE *NEW OUT OF BOX*
INDRAMAT DIGITAL AC SERVO CONTROLLER DDS02.1-A150-D **
Indramat Drive DDS02.1-W050-DA02-00 FREE SHIPPING!!!
INDRAMAT KDS 1.1-100-300-W1-220/S102 A.C. SERVO CONTROLLER
INDRAMAT CLM
INDRAMAT PERMANENT MAGNET MOTOR 255850 / MDD093B-N-040-N2L-110PB0
INDRAMAT MT-CNC, CPUB 03-01, PLCB 02-02 APRB 02-02 POWER ON TESTED
FOR INDRAMAT POWER SUPPLY KVR 1.3-30-3 PCB BOARD TVS7 109-0865-3B03-06 WORKING#
INDRAMAT CLM01.3-X-0-4-0-FW ##
Indramat FWA-CLM1.3-LA1-04VRS-MS Servo Drive
Indramat 3 TRM 2 Servo Control Amplifier 3 Axis Drive
REXROTH INDRAMAT MDD090C-N-040-N2M-110GA2 PERMANENT MAGNET MOTOR NICE (2E)
INDRAMAT PERMANENT MAGNET SERVO MOTOR MAC 090B-0-JD-1-B/110-A-0/-I01250/S001
Indramat Rexroth MHD112B-024-NP0-BN Permanent Magnet Motor
INDRAMAT MAC093A-A-PS-3-C/110-B-0 USPP MAC093AAPS3C110B
Indramat ControllerTDM 3.2-030-300-W1
INDRAMAT FWA-CLM1.3-LA1-04VRS-MS SERVO DRIVE
Indramat MAC112D-0-ED-3-C / 130-A-1 / S-0-5 Brushless Servo Drive 310lb in WMM
DDS02.1-W015-R ,BOSCH REXROTH Indramat DDS021W015R
Indramat DDS02.1-W150-DL01-00 AC - Servo Controller DDS2.1-W150-DL01-00
INDRAMAT TBM-BLEEDER TBM 1.2-40-W1-220 AC SERVO ,BLEEDER-TBM DRIVE,BOXZK
Indramat Digital AC Servo Control DDS02.1-W050-DA02-00 _ DDS 02.1-W050-DA02-00
BOSCH REXROTH INDRAMAT DREHSTROMSERVOMOTOR, MDD065B-N-040-N2L-095GB0
MAC112D-0-FD-2-C/180-A-2/S029 56A 2000MIN-1 SERVOMOTOR REXROTH INDRAMAT ID14834
MAC112D-0-ED-4-C/130-A-0/WI518LX/S005 3000MIN-1 SERVOMOTOR INDRAMAT ID14841
SEK1.4-26-W0/95 INDRAMAT 12M WARRANTY ID15267
SEK1.4-40-W0 INDRAMAT 12M WARRANTY ID15268
INDRAMAT SERVO DDS02.1-W050-D K12/99 279672
INDRAMAT MSK050C-0600-NN-S1-UG0-NNNN USPP MSK050C0600NNS1U
INDRAMAT SERVO CONTROLLER DDC01.2-N200A-D
Indramat MDD090A-N-020-N2M-110PB1 Servo Motor
Indramat NAM1.2-08 AC Servo Line Former
Indramat MDD093C-N-030-N2L-110GA0 Permanent Magnet Motor 32.2A
Indramat MDD093C-N-030-N2L-110GA0 Permanent Magnet Motor 32.20A
Indramat MAC071B-0-FS-2-C/095-B-0, Nuevo
Indramat MAC071B-0-FS-2-C/B-095-0, Neuf Neuf
Indramat MAC071B-0-FS-2-C/095-B-0, Nuovo
Indramat Mac071b - 0 - Fs - 2 - C / 095 - B - 0, New New!!!!
MINT INDRAMAT KDA 3.3-100-3-LP0-U1 KDA331003LP0U1
DKC04.3-040-7-FW,INDRAMAT SERVO DRIVEREXROTH #202798
REXROTH INDRAMAT MDD093B-L-030-N2M-110GA2, PERMINENT MAGNET MOTOR
REXROTH INDRAMAT MDD093C-L-030-N2M-110GA2, MAGNET SERVO MOTOR
INDRAMAT KDF1.2-050-300-W1/115 USPP KDF12050300W1115
INDRAMAT MAC090C-0-GD-4-C/110-A-1/WI520LX/S001 NSPP MAC090C0GD4C110A
Moteur Indramat MAC112B-0-PD-4-C/180-A-0/W1511LV/S011
INDRAMAT Servomotor MAC 090C-1-GD-4-C/110-A-1/WI515LX5/S005--
REXROTH INDRAMAT Servomotor MAC063A-0-RS-3-C/095-B-0/S001 -un-
REXROTH INDRAMAT Servomotor MAC071A-0-0S-3-C/095-B-0/S001 --
Indramat Servomotor MDD093C-N-030-N2L-130G4
MAC090C-0-GD-4-C/110-A-0/WI520LV/S001 INDRAMAT SERVO MOTORS REMANUFACTURED
MAC090C-0-GD-4-C/110-A-1/WI520LV/S001 INDRAMAT SERVO MOTORS REMANUFACTURED
MAC090C-0-GD-4-C/110-A-0/WI524LX/ INDRAMAT SERVO MOTORS REMANUFACTURED
INDRAMAT MOTOR TYPE MMD071C-N-030-N2T-095PA0
INDRAMAT TDM2.1-030-300-W0/TDM2.1-30-300-W0 AC SERVO CONTROLLER ***XLNT***
INDRAMAT TVM2.1-50-W1-220V USPP TVM2150W1220V
INDRAMAT MKD071B-061-KP1-KN REPAIR FIX PRICE
MAC090C-0-GD-4-C/110-A-0/WI520LV/S005 INDRAMAT SERVO MOTORS REMANUFACTURED
DKC02.3-040-7FW INDRAMAT DRIVES REMANUFACTURED
Indramat MAC071B-0-FS-2-C/095-B-0, New
INDRAMAT FWA-CLM13-LA1-04VRS USPP FWACLM13LA104VRS
Indramat MKD112B-024-GPO-BN Permanent Magnet Motor w/ Hub City 322 Ratio: 20:1
Indramat MAC071B-0-FS-2-C/095-B-0, New
MKD112B-048-KG1-BN R911268914 35.6A 4500/MIN SERVOMOTOR REXROTH INDRAMAT ID14822
SEK1.4-40-W0/098 INDRAMAT 12M WARRANTY ID15269
Indramat MAC090C-0-GD-4-C/110-A-0/W1520LX/S001 Servo Motor
INDRAMAT MSK050C-0300-NN-M1-UG0-NNNN USPP MSK050C0300NNM1U
INDRAMAT BTM15.2-TA-TA-TA-SA-VA-2EA USPP BTM152TATATASAVA
INDRAMAT MSK050C-0300-NN-S1-UG0-NNNN USPP MSK050C0300NNS11
Indramat DDS02.1-A050-D Digital Controller Repair Only!!!
INDRAMAT TVD 1.2-15-03 A.C.Servo Power Supply
BTM03.1-NA-TA-TA-TA-SA-VA-2FF-FW INDRAMAT CONTROLLERS REMANUFACTURED
POWER SUPPLY TVD1.2-08-03/S100 R911256400 7.5KW 320V INDRAMAT ID22399
SERVOMOTOR MKD071B-061-KP1-KN R911261989 6000MIN-1 INDRAMAT ID23094
DRIVE CONTROLLER DKC1.1-030-3 INDRAMAT 12M WARRANTY ID22400
SERVOMOTOR MAC090A-0-ZD-2-C/110-B-1 2000MIN-1 INDRAMAT 12M WARRANTY ID23088
SERVOMOTOR MAC090A-0-RD-2-C/110-A-0// 11.4A 3000/MIN INDRAMAT ID23038
SERVOMOTOR MKD090B-047-KG1-KN R911262939 4500MIN-1 INDRAMAT ID23034
SERVOMOTOR MAC090A-0-ZD-2-C/110-L-0 8.1A 2000/MIN INDRAMAT 12M WARRANTY ID23060
Indramat MAC090C-0-GD-4-C/110-B-1/WI520LV1S001 Servo Motor
INDRAMAT TDM 3.2-020-300-W0 AC SERVO CONTROLLER QUANTITY! WOW - shelf 31F
Indramat Digital AC Servo Drive Controller, # DDC01.2-N100A-DS01-02-FW, WARRANTY
Indramat CDM1.4A Tested Main Spindle Drive
Indramat MOD 3/1X0435-002 AC Servo Controller KDS1.1-150-300-W1-115/S102
Rexroth Indramat AC Servo Controller DDS02.2-W050-B Warranty Fast Shipping
Rexroth Indramat AC Servo Controller DDS02.2-W050-BE23-01-FW Warranty Fast Ship!
Rexroth Indramat AC Servo Controller DDS02.2-W050-B Warranty Fast Shipping!!
Indramat Permanant Magnet Motor MAC063A-0-ES-2-F/095-B-0/S001 _ 234108
INDRAMAT SERVO MOTOR MDD093B-F-020-N2L-110GA0
INDRAMAT NAM POWER ADAPTING MODULE NAM1.3-15
MHD112C-024-PG3-BN 26.6A SERVOMOTOR REXROTH INDRAMAT ID15092
MHD112C-024-PG3-BN 26. 6 A SERVOMOTEUR REXROTH INDRAMAT ID15092
MHD112C-024-PG3-BN 26.6A SERVOMOTOR REXROTH INDRAMAT ID15092
MHD112C-024-PG3-BN 26.6A SERVOMOTORE REXROTH INDRAMAT ID15092
INDRAMAT POWER SUPPLY KDV1.3-100-220/300
INDRAMAT AC Servo Drive. FWA-CLM1.3-LA1-04 VRS-MS
INDRAMAT MKD071B-061-KG1-KN REPAIR FIX PRICE MOTOR REPAIR 12 MONTHS WARRANTY
Rexroth Indramat R911305716 MKD071B-035-KG3-KN Servomotor MKD071B035KG3KN
INDRAMAT MAC071B-0-KS-3-C/095-A-1 Servomotor MAC071B0KS3C095A1
KDS13150300W1 - INDRAMAT SERVO DRIVE KDS1.3-150-300-W1
KDS13150300W1 - INDRAMAT SERVO DRIVE KDS1.3-150-300-W1
Variateur d'axe Indramat DDS02.1-W025-D
Variateur INDRAMAT TDM 1.2-100-300-W1-000
Rexroth Indramat Servomotor MKD071B-061-GP1-KN R911261682
indramat MAC 114A-0-VD-2-C/130-A-0/S05 servomotor
Indramat Interbus S Karte Typ PLCB 05-02 für MT-CNC Steuerungen
Indramat Rexroth HMD01.1N-W0012-A-07-NNNN Doppelachsmodul Leistungsteil
INDRAMAT AC Servo Controller HDS02.2-W040N-HS12-01-FW
Indramat Permanent Magnet Motor MAC090C-1-GD-4-C/110-A-1/WI524LV+HeidenHain
Indramat DDS02.1-W050-D A.C. Servo Controller
Indramat Servo Controller DDS03.2-W050-BE12-01-FW
ALIMENTATION TVD1.2-08-03/S100 R911256400 7.5KW 320V INDRAMAT ID22399
ALIMENTATORE TVD1.2-08-03/S100 R911256400 7.5 KW 320V INDRAMAT ID22399
Indramat MAC112B-0-GD-3-C/130-A-1/SO14 Servomotor
INDRAMAT DDS02.2-W015B USPP DDS022W015B
Indramat Servomotor MDD 112C-N-020-N2L-130GA2
INDRAMAT Servo-Controller DDS02.2-W100-BE31-01-FW GEB
INDRAMAT Servo-Controller DDS02.1-W050-DS01-02-FW GEB
Indramat MAC063D-0-FS-3-C/095-A-0
Indramat MAC071B-0-FS-2-C/095-B-0, Neu New !!!!
Indramat Digital Servo controller DDS02.1-F100-DA01-00 Modul
Indramat MDC 10.30D/MMA-0/I420SS/S006
INDRAMAT 3 TRM2-G11-WO / ZE5
INDRAMAT TDM 3.2-020-300-W0
INDRAMAT 3 TRM2-G11-WO / ZE 5
INDRAMAT 3 TRM2-G11-WO / ZE5
INDRAMAT 3 TRM2-G11-WO+ZE5
INDRAMAT 1 TRM3-W22-W0 / 560
DDS02.1-W150-D / Typ DDS 2.1-W150-D Top Indramat Digital AC-Servo Controller
Rexroth Indramat FWA-PPcr0*-SY*-08VRS-MS-T2***
Indramat Servomotor MAC112B-0-GD-2-C/180-A-1/S011
INDRAMAT AC Servo Controller DDS 2.1-W050-DA02-00 GEB
INDRAMAT Servo-Controller DDS02.1-W100-DS01-02-FW GEB
INDRAMAT Servo-Controller DDS02.1-W100-DS01-01 GEB
INDRAMAT Permanent Magnet Motor MDD 093C-F-060-R2L-110GB0/S015 - -
INDRAMAT AC-Servo Controller HDS03.2-W075N-HS45-01-FW 279895
Indramat Control Board CDR2 CDR 2 109-0698-2A01-04
INDRAMAT MDD112C-N-030-N2M-130GB2
INDRAMAT MDD112C-N-030-N2L-130GB2
INDRAMAT Servomotor MAC093C-0-FS-3-C/110-B-0 3000 U/min
INDRAMAT Servomotor MAC093C-0-FS-3-C/110-B-0 Drehgeber TR Electronic CE65M
Indramat Digital AC-Servo Controller DDS03.1-W030-DA02-01-FW
Indramat Rexroth HCS02.1E-W0028-A-03-NNNN CSB01-1C-PB-ENS-NNN-L1-S-NN-FW
Bosch Indramat Rexroth HCS02.1E-W0028-A-03-NNNV CSB01.1N-FC-NNN-NNN-NN-S-NN-FW
Indramat Rexroth HCS02.1E-W0028-A-03-NNNN CSH01.1C-S3-ENS-NNN-MA1-S2-S-NN-FW
Indramat DDS3.1-W050-D + DSS1.3 + FCW-DSM2.1-SSE-02V10-MS --
Indramat Rexroth HCS02.1E-W0028-A-03-NNNN CSH01.1C-SE-ENS-EN2-MA1-S1-NN-FW
Servo Controller INDRAMAT DDS02.2-W050-B - GEBRAUCHT
Versorgungsmodul INDRAMAT TVD 1.3-15-03 - GEBRAUCHT
INDRAMAT Servo-Controller DDS02.1-W050-DS01-01 GEB
Indramat Digital AC-Servo Controller Typ DDS02.1-W150-D / DDS 2.1-W150-D
INDRAMAT REXROTH Servomotor MDD093C-F-060-R2L-110GB0/S015--
Indramat MOD 1/1X0041-002 TDM1-050-300-W1
INDRAMAT Servo-Controller DDS 2.2-W015-B GEB