MR5N2011
日期：2018-8-16摘要：国内圆网印花机的控制驱动器系统主要分为两种，一种是控制和驱动整套采用国外进口产品，如安川等，这种方案整体功能和性能都比较好，但是系统成本高、维护和使用费用高
1.机型描述
机型：纺织设备-印花机-圆网印花机
国内圆网印花机的控制驱动器系统主要分为两种，一种是控制和驱动整套采用国外进口产品，如安川等，这种方案整体功能和性能都比较好，但是系统成本高、维护和使用费用高，编程和调试复杂；另外一种是采用国内的厂家的自制控制系统配标准伺服驱动器，这种方案的优点是价格低，但由于伺服驱动器采用的是标准产品，无法同控制系统有效配合，造成控制系统结构臃肿分散、配线复杂、可靠性低。
2.方案描述
1.进布、烘房、和落布单元的速度同步控制
在本方案中，进布、烘房和落布单元采用异步电机驱动，变频器调节，电机编码器信号即接入变频器（用于变频器矢量控制），也接入PLC,PLC根据印花导带的速度，利用PID调节算法，控制变频器的转速，以达到同印花导带同步的目的；同时也可以通过上位人机界面的设定，实现三者相对导带的按比例运行。
2.网辊位置同步
网辊位置同步是通过EM261专用印刷模块实现的。
EM261印刷专用模块是专门面向印刷行业推出的产品，可接入CTSC-200 PLC的背板总线，CTSC-200 PLC 通过调用库程序控制EM261。EM261包含4路500Khz脉冲输出，用于控制印刷色组伺服，同时拥有4路200Khz高速脉冲输入，用于驱动器的编码器位置反馈。每个EM261模块可以同步控制4个伺服轴，一个CTSC-200 PLC可以挂5个EM261模块，即可以同步控制控制20个伺服轴。
3.套色控制
在本方案中，圆网伺服采用合信H1A系列伺服驱动器，H1A伺服驱动内部集成相位调整功能，即驱动器能够叠加来自PLC的用于修正印刷偏差的信号。
在实际应用中，当需要修正某个网辊的相位时，操作人员可以将修正量设定到PLC,PLC通过CANopen总线传递到H1A伺服驱动器,H1A驱动器即可控制电机补偿相位偏差。
4.操作接口
在这个方案中，有三个10寸的人机界面，分别放置在各单元附近，便于操作人员就近操作和监视；每个网辊都有一个操作面板，对相应的各个单元进行操作。
所有这些人机界面和操作面板都通过总线同PLC通讯。
3.方案框图
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4.方案优势
全套采用CTSC-200 PLC 控制系统，体系结构简单、可靠。
采用CTSC-200 的专用印刷功能模块，最多可同步控制20个伺服轴；所有伺服轴在同步过程中都实时跟随导带速度，并且跟随可按比例实时调节；在升速和降速过程中也不会出现“跑花”现象。
网辊相位补偿数字化，补偿速度快。
全系统采用网络进行通讯、交换数据，减少配线，提高了安装调试速度、节省人工、降低后期维护成本；同时，由于采用网络通讯，设备状态信息丰富，便于对设备的状态及时监控。
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【主营产品】
1：Invensys Foxboro（福克斯波罗）：I/A Series系统，FBM（现场输入/输出模块）顺序控制、梯形逻辑控制、事故追忆处理、数模转换、输入/输出信号处理、数据通信及处理等。
2：Invensys Triconex: 冗余容错控制系统、基于三重模件冗余（TMR）结构的最现代化的容错控制器。
3：Westinghouse（西屋）： OVATION系统、WDPF系统、WEStation系统备件。
4：Rockwell Allen-Bradley: Reliance瑞恩、SLC500/1747/1746、MicroLogix/1761/1763/1762/1766/1764、CompactLogix/1769/1768、Logix5000/1756/1789/1794/1760/1788、PLC-5/1771/1785等。
5：Schneider Modicon（施耐德莫迪康）：Quantum 140系列处理器、控制卡、电源模块等。
6：ABB：工业机器人备件DSQC系列、Bailey INFI 90等。
7：Siemens(西门子)：Siemens MOORE， Siemens Simatic C1，Siemens数控系统等。
8：Motorola（摩托罗拉）：MVME 162、MVME 167、MVME1772、MVME177等系列。
9：XYCOM：I/O 、VME板和处理器等。
10：GE FANUC(GE发那科)：模块、卡件、驱动器等各类备件。
11：Yaskawa（安川）：伺服控制器、伺服马达、伺服驱动器。
12：Bosch Rexroth（博世力士乐）：Indramat，I/O模块,PLC控制器,驱动模块等。
13：Woodward（伍德沃德）：SPC阀位控制器、PEAK150数字控制器。
14:工业机器人系统备件。
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Siemens C79000-B8500-C352-03 Betriebssystem Personal CP/M-86 Tabellenheft
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Haug System X-2000 Kabel L=1.5m
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ADAPTIVE micro systems network interface modul 5 VDC 350mA E9920-1115 NEU
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LG INDUSTRIAL SYSTEMS CRD-8480C RQAUS1 CRD8480C
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UPDATE SYSTEMS INC UB13-C468 RQANS2 UB13C468
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ROCHESTER INSTRUMENT SYSTEMS INC. SC2302-1 SIGNAL ISOLATOR **
INSUDTRIAL AUTOMATION SYSTEMS 9703486944A *NEW IN A FACTORY BAG*
FOSSIL POWER SYSTEMS S831-641X **
FILTRATION SYSTEMS C-0800-282 *NEW IN A BOX*
INDUSTRIAL AUTOMATION SYSTEMS 33685441 SEAL *NEW IN A FACTORY BAG*
FUSION UV SYSTEMS 511471 *NEW OUT OF A BOX*
SPRAYING SYSTEMS CO. 1HH 316SS 130WSQ FULLJEY NOZZLE *NEW OUT OF A BOX*
HEAT TRANSFER SYSTEMS K68E-004-00-8HPB25 *NEW OUT OF A BOX*
SYSTEM SENSOR P12015K RQAUS1 P12015K
ELECTROMATIC S-SYSTEM DUAL LEVEL RELAY **
APPLIED INTELLIGENT SYSTEMS AIS-3500EX Printed Circuit Board ASSY 410-0134-0
AMIAD FILTRATION SYSTEMS 2P802 FILTER *NEW IN A BOX*
PARKER PTS ID S1QAYTTZ TRACKING SYSTEM *NEW OUT OF A BOX*
PARKER PTS ID III43HNT TRACKING SYSTEM *NEW OUT OF A BOX*
DPP3G OMNITRON SYSTEMS 2509-UTU1/D NETWORK HUB (#81)
RELIANCE ELECTRIC DIGITAL CONTROL SYSTEM CARD 115V AC/DC H.OP 0-57403-D
BALLUFF ID SYSTEM PROCESSOR BIS-C-440-U2-BIN
B&R X67DI1371.L08 Rev FO I/O System Digital Mixed Module
Fusion UV Systems 255183 Harness Assy. J10/J11 for Model F450T
Computer Power Systems 102216 DPM Board
301LS1 Micro Switch precision limit switch Industrial Automation Control Systems
The Sine Companies / Amphenol: PRSB-E10 Total Interconnect Systems Portal
Allen-Bradley 1771OW16 Industrial Control System
Cutler-Hammer D50ER14 Industrial Control System
Brad Harrison ACAUX4000 4-Junction Passive MPIS Multi-Port Interconnect System
Siemens TXS1.12F4 TX-I/O Bus Connection Module Automation System
Pepperl+Fuchs KFD2-FSU-Ex1D K-system Rotation Speed Monitors
LOT OF 5 AMP 222503-1 THINNET TAP SYSTEM L30
Ingersoll Rand 93972701 DC Motor System Monitor NICE!!
Merlin Gerin Multi 9 C60N System Protection Miniature Circuit 17445 W/ 26968
ESCORT MEMORY SYSTEMS AUTO ID MODULE CM900 PLC (S5)
TRANSTECTOR SYSTEMS BN-DLP25-RS232 DLP25 RIBBON CABLE CC16
LANDIS & GYR SYSTEM 600 APOGEE 540-509 Terminal Equipment Unit Vent Controller
Mamac Systems Electropneumatic Transducer EP-313-020
MGE UPS SYSTEMS COMET 62-164017-00 / 72-164017-00 BOARD G7
Merlin Gerin OBEZ 6739836 PLC PC Board MG 6739835XD-2-D MGE UPS Systems G7
Softrol Systems E3-CA-TIFC-S S185106 Processor Card for Catapulse
(2) M-Systems PMS-A-F Pot Transmitters
Ingersoll Rand 93972750 DC Motor System Monitor NICE!!
LANscape CCH-CP24-98 W/12 - Corning Cable Systems
NORTEL RLSE 4 PHONE SYSTEM NTDK23BA
1x Crydom PFE240D25 Industrial Control System
MAMAC SYSTEMS SENSOR PR272-5-11-A-1-2-B-P Q7
Telemecanique Overload LR2D2353 Industrial Control System NEW 23-32 A
SPRAYING SYSTEMS MFG 1/4-GG-SS-1530 RQAUS1 14GGSS1530
SYSTEM SENSOR RTS451 RQANS1 RTS451
Staefa Control System NKOA klimo integral ROT
STAR LINEAR SYSTEMS 1662-193-10 RQANS2 166219310
SYSTEM SENSOR 2W-B RQAUS1 2WB
CSI CONTROL SYSTEM INC DVC-25-70 RQANS1 DVC2570
Pepperl + Fuchs K-System Einspeisebaustein KFD1-EB2,Part No.43546
CUSTOM ELECTRONICS SYSTEMS INC 152ST RQAUS1 152ST
Crestron Electronics, Inc. Media Control System Cresnet II MS
New Brad Harrison ACAUX4000 4-Junction System Passive MPIS 13A 600V AC/DC
*NEW* SYSTEM SENSOR SPECTRALERT FIRE HORN / STROBE LIGHT NOTIFICATION , P2430
ETI SYSTEMS VLC10 RQANS2 VLC10
SYSTEM SENSOR SSV120-6 RQANS1 SSV1206
Detector Systems Model 810 Digital Loop Detector 15amp 120V ! WOW !
TRABON LUBRICATION SYSTEMS MSP-30S RQANS2 MSP30S
GOULD INSTRUMENT SYSTEMS INC RA2823-30 RQANS1 RA282330
GATOR PLC12 ACCESSORIES TO HELP WITH THE INSTALLATION OF REVERSING SYSTEMS.
TRABON LUBRICATION SYSTEMS MHH-12T RQAUS1 MHH12T
LIGHTING SYSTEMS 2954-2 RQAUS1 29542
HYBRID SYSTEMS 385I-2-BCD RQAUS1 385I2BCD
LG INDUSTRIAL SYSTEMS LG232I120EN RQAUS1 LG232I120EN
1 OMRON C200H-ID217 INPUT UNIT - SAMCO RIE-10NL ETCHING SYSTEM (OG02)
1 OMRON C200HW-PA204S POWER SUPPLY UNIT - SAMCO RIE-10NL ETCHING SYSTEM (OG05)
Modicon Expander Unit Remote I/O System AS-J200-001 _ ASJ200001 _ AS-J2OO-OO1
Automated Packaging Systems Board E58460A1
NIB Elpac Power Systems SOLV 15-12 w/Power Supply
OCTAGON SYSTEMS 2763 Z5 (5253-TM) *NEW NO BOX*
Ingersoll-Rand DC Motor System 93894251 _ 93882793
LOAD CONTROLS INC. Alarm System Display Model PMP-1701 .. WH-03
LENZE SIMPLATRON SYSTEMS CIRCUIT BOARD DCVT-2 DCVT2
ELPAC POWER SYSTEMS POWER SUPPLY SOLV 30-5 W/0VP _ SOLV305W0VP
M-Systems K-Unit Signal Conditioner KRS-4A-R
LANTECH 30055819 MOUNT, PHOTOELECTRIC FILM DELIVERY SYSTEM *NEW OUT OF A BOX*
Brad Harrision MPIS Multiport Interconnect System MP1S
MAMAC SYSTEMS TEMPERATURE TRANSDUCER TE-211Y-C-B-2-A-1-E-3&4
NEW AUTOMATED PACKAGING SYSTEMS 70737A1 SPACER, SMALL CONVERSION
VIB SYSTEMS INC 11-1-0000006742 RQANS2 1110000006742
GF PIPING SYSTEMS 161-546-352 RQANS1 161546352
SYSTEM SENSOR B224BI RQANS2 B224BI
BOSCH SECURITY SYSTEM DS1102I RQANS1 DS1102I
SPRAYING SYSTEMS MFG 0150304 RQAUS1 0150304
GF PIPING SYSTEMS 161546344 RQAUS1 161546344
SYSTEM SENSOR S241575-FC RQANS2 S241575FC
FLIGHT SYSTEMS 57-9953-12 RQANS2 57995312
ETI SYSTEMS VLC10-3P RQAUS1 VLC103P
BAMBECK SYSTEMS 21285 REV E I/O BOARD
GF PIPING SYSTEMS 161546343 RQANS1 161546343
SPRAYING SYSTEMS MFG PA67228-45-SS RQANS1 PA6722845SS
Siemens FBS0054 Fast Bus Adaptor Shoe 54mm wide 60mm system - NIB
ATLANTIC ELECTRIC SYSTEMS BT08-1B72-J RQANS1 BT081B72J
INTELLIGENT MOTION SYSTEMS BB-34 RQANS2 BB34
IFM COVER-FILTER-SYSTEM RQANS1 COVERFILTERSYSTE
INFOTEK SYSTEMS 930-14011-1 RQAUS1 930140111
KNAPE & VOGT SYSTEMS 8805B-24 RQANS1 8805B24
SPRAYING SYSTEMS MFG 1016558 RQANS2 1016558
SPRAYING SYSTEMS MFG 10-034-4410-N RQANS2 100344410N
SPRAYING SYSTEMS MFG 10-034-3884-N RQANS2 100343884N
SPRAYING SYSTEMS MFG 1016548 RQANS2 1016548
SPRAYING SYSTEMS MFG 1027664 RQANS2 1027664
SILICON SYSTEMS INC SSD-C51M-3076 RQAUS1 SSDC51M3076
TELETROL SYSTEMS INC. 04-078 8 ANALOG INPUT VERSION 1.0
PEPPERL & FUCHS KFD2-SCD-Ex1LK ISOLATED DRIVER PEPPERL & FUCHS K-SYSTEM
REGULATING CONTROL SYSTEMS 120B10320-04/RCS7900CRAC BOARD **XLNT**
REGULATING CONTROL SYSTEMS RCS7900SSFB BOARD **XLNT**
PROCESS SYSTEM I/O DIGITAL BOARD 501244-100 AS-IS
LG INDUSTRIAL SYSTEMS CRN-8245B RQAUS1 CRN8245B
TB SYSTEM SKX-1-7/8 RQANS1 SKX178
Tridonic ZRM 12-ES/B Ignitor for UV systems
PROTOCOL SYSTEMS ASSY 031-0037-04 REV C
SPRAYING SYSTEMS MFG 1/4-QJJ-SS RQANS2 14QJJSS
SYSTEM SENSOR SR RQAUS1 SR
ELO TOUCH SYSTEMS 012143 RQANS2 012143
RADIO FREQUENCY SYSTEMS 738802-A RQANS1 738802A
GOULD INSTRUMENT SYSTEMS INC 11292533 RQANS1 11292533
FUSION UV SYSTEMS 7971 RQANS1 7971
KINETICS SYSTEMS 405136 RQANS2 405136
STAR LINEAR SYSTEMS 0670-016-00 RQANS1 067001600
TRABON LUBRICATION SYSTEMS 3890S RQANS2 3890S
SILICON SYSTEMS INC SSD-C25M-3041 RQAUS1 SSDC25M3041
TRABON LUBRICATION SYSTEMS MH-12T RQAUS1 MH12T
Rittal PS 4362 System-Tragschiene - 2 Stück Tragschienen (R0C4)
SPRAYING SYSTEMS MFG 1/8K-PVC5 RQANS1 18KPVC5
SPRAYING SYSTEMS MFG 1/8K-PVC7.5 RQANS1 18KPVC75
HK SYSTEMS 14067P-001 RQANS2 14067P001
Allen-Bradley 1746A7 Industrial Control System
RAPISTAN SYSTEMS F002700103 S/W FILTER ASSEMBLY
*NEW* HONEYWELL THERMOSTAT SUB BASE SYSTEM Q674C-1397, Q674C1397
MAPLE SYSTEMS 7442-0024-5 RQANS2 744200245
SYSTEM SENSOR SP200W RQANS1 SP200W
ROCKWELL SEMICONDUCTOR SYSTEMS 11806-22 RQANS2 1180622
BRAND NEW - MARSH / VideoJet Replacement Part RP14722 Coupler System
Schneider 140-XTS-002-00 Industrial Control System: Term Strip 40p NIB
INTELLIGENT MOTION SYSTEMS HBM1-1500-550-2-0825 RQAUS1 HBM1150055020825
WAGO 750-408 4 CHANNEL DIGITAL INPUT MODULE 24V DC LOW SIDE SW I/O SYSTEM NISB
ROCKWELL SEMICONDUCTOR SYSTEMS SM224ATF RQAUS1 SM224ATF
CUSTOM ELECTRONICS SYSTEMS INC 467-3W-FP-I RQAUS1 4673WFPI
CINCINNATI TEST SYSTEMS 520-45.00SCC/H-19INH2O-1 RQAUS1 5204500SCCH19INH
CINCINNATI TEST SYSTEMS 520-80.00SCC/H-100.0PSIG-1 RQAUS1 5208000SCCH1000P
CINCINNATI TEST SYSTEMS 520-1.00SCC/M-100.0PSIG-1 RQAUS1 520100SCCM1000PS
CINCINNATI TEST SYSTEMS 520-41.40SCC/H-100PSIG-1 RQAUS1 5204140SCCH100PS
CINCINNATI TEST SYSTEMS 520-1.33SCC/M-100PSIG-1 RQAUS1 520133SCCM100PSI
CINCINNATI TEST SYSTEMS 520-45.00SCC/H-100.0PSIG-1 RQAUS1 5204500SCCH1000P